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Introductions to temperature control and PID
Controllers Process control system.
Automatic process control is concerned with maintaining process variables temperatures pressures flows compositions, and the like at some desired operation value. Processes are dynamic in nature. Changes are always occurring, and if actions are not taken, the important process variables-those related to safety, product quality, and production rates-will not achieve design conditions.
In order to fix ideas, let us consider a heat exchanger in which a process stream is heated by condensing steam. The process is sketched in Fig.1
Fig. 1 Heat exchanger
The purpose of this unit is to heat the process fluid from some inlet temperature, Ti(t), up to a certain desired outlet temperature, T(t). As mentioned, the heating medium is condensing steam.
The energy gained by the process fluid is equal to the heat released by the steam, provided there are no heat losses to surroundings, iii that is, the heat exchanger and piping are well insulated.
In this process there are many variables that can change, causing the outlet temperature to deviate from its desired value. If this happens, some action must be taken to correct for this deviation. That is, the objective is to control the outlet process temperature to maintain its desired value.
One way to accomplish this objective is by first measuring the temperature T(t) , then comparing it to its desired value, and, based on this comparison, deciding what to do to correct for any deviation. The flow of steam can be used to correct for the deviation. This is, if the temperature is above its desired value, then the steam valve can be throttled back to cut the steer flow (energy) to the heat exc
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