应用田口方法于低碳钢球化处理制程参数之改善AStudyonthe.PDFVIP

應用田口方法於低碳鋼球化處理製程參數之改善 A Study on the Process Parameters Improvement of Spheroidization on Low Carbon Steel by Using Taguchi Method 李宜鴻* 、黃煒盛** 、傅兆章*** 、楊政家**** 、蘇湘淳***** Lileo Li*,Wesley Huang**, Tsow-Chang Fu***,Cheng-JiaYeang****,Siang-Chun Su***** 摘要 本研究主要探討如何應用田口方法提高低碳鋼球化處理製程的球化率。影響 球化率之因素繁多，包括升溫速度、升溫溫度、持溫時間、降溫速度、空冷溫度、 鋼料合金成分、前加工率、鋼料大小、爐中位置，甚至是爐的特性。本研究是以 升溫溫度、持溫時間、空冷溫度及爐中位置四個因子，利用田口方法設計出九組 直交表參數並進行實驗，並計算球化率及其訊噪比(SNR) ，求得最佳球化率之球 化處理參數，並進行驗證實驗。最後進行變異數分析(ANOVA) ，討論各因子的 貢獻度。 關鍵詞 ：低碳鋼、球化處理、球化率、田口方法 Abstract This paper presents an approach to promote the sphericity of low carbon steel material with optimized process parameters by Taguchi method. The factors effect sphericity including heating rate, soaking temperature, soaking time, cooling temperature rate, air-cooling temperature, alloy composition, pre-treatment, work piece size, location in furnace and furnace feature . Four factors including soaking temperature, soaking time, location in furnace and air-cooling temperature were chosen in Taguchi experiments. A L9 orthogonal array experiment was applied in this study. The sphericity and signal-noise ratio were also estimated from experimental result. A set of optimal process parameters was determined from the effect plot of SNRs. The verification experiment was also processed and proved the reproducibility. Finally, the analysis of varience （ANOVA ）was carried on to investigate the percent contribution and the interaction of each experimental parameter. Keywords: Low Carbon Steel, Spheroidization, Sphericity, Taguchi Method * 國立高雄第一科技大學資通訊服務創新產業碩士專班 ** 第一科技技術股份有限公司經理，博士 *** 第一科技技術股份有限公司董事長，博士 **** 國立高雄第一科技大學電腦與通訊工程系碩士班 *****國立高雄第一科技大學機械與自動化工程系碩士班 通訊作者：李宜鴻 ，E-mail: lileo1031@ ，聯絡電話：07- 6011730 1 1. 前言 螺絲螺帽類產品統稱為緊固件或扣件，可分兩大類，一是螺紋扣件，