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Journal of ELECTRONIC MATERIALS, Vol. 38, No. 7, 2009 Special Issue Paper
DOI: 10.1007/s11664-009-0724-4
2009 TMS
Development of a Thermoelectric Module Using the Heusler
Alloy Fe2VAl
M. MIKAMI,1,3 K. KOBAYASHI,1 T. KAWADA,2 K. KUBO,2
and N. UCHIYAMA2
1.—National Institute of Advanced Industrial Science and Technology, Nagoya 463-8560, Japan.
2.—Atsumitec Co., Ltd., Hamamatsu 431-0192, Japan. 3.—e-mail: m-mikami@aist.go.jp
A thermoelectric module was constructed using a Heusler Fe VAl sintered
2
alloy prepared by pulse-current sintering (PCS) using mechanically alloyed
powder. A large-amplitude vibration mill was developed for powder prepara-
tion. The processing rate was increased 50-fold over that of laboratory plan-
etary ball milling. In all, 25 pieces of millimeter-sized sintered alloy, which is
useful for thermoelectric devices without cutting, were fabricated simulta-
neously using a single PCS process. The thermoelectric module consisting of
the high-strength sintered alloy and electrode joint showed high durability.
This module stably generated electric power on the exhaust pipe of a running
motorcycle.
Key words: Thermoelectric module, Heusler alloy, mechanical alloying,
pulse-current sintering, electrode joint
INTRODUCTION at 300 K.3,4 These values are comparable to those of
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