带孔圆形垫板的冲压成形工艺与模具设计【冲孔落料级进模冲裁模】.docVIP

带孔圆形垫板的冲压成形工艺与模具设计【冲孔落料级进模冲裁模】 摘要: 垫板——冲孔落料级进模设计。通过分析制件的工艺性可确定制件的成形加工需要一副模具完成。在一副连续模中，可以完成包括冲裁，弯曲，拉伸和成形等多道冲压工序。相对其他冷冲压模具结构而言，它具有以下一些优点： 工件加工精度较好，尺寸精度较高，并且模具寿命较长； ②生产效率高，凸凹模不受到最小壁厚的限制。但需考虑的问题是：模具零部件加工制造比较困难，成本较高，并且受条料外形尺寸的精度限制较大。 关键词：连续模 工艺性能 凸凹模 模具制造  Pad progressive die design Abstract:The support turns the piece- the blunt bore falls to anticipate just progressive die design.The craft that passes the analysis system piece can make sure to make the piece to take shape to process to need one molding tools to complete.one progressive die should complete blanking, bending,deawing and forming and so on. Opposite and other cold hurtle to press the molding tool structure but speeches, it has following some advantageses: The ① work piece is together the stalk degree is better, the size accuracy is higher and the mold’s worktime longger; The ② produces the efficiency high, the convex and cave mold is not subjected to the thick restrict of minimum wall. But need the problem of the consideration is:The molding tool zero partses process the manufacturing more difficulty, the cost is higher, and be subjected to the anticipates the shape size of accuracy limit bigger. Keyword:progressive die craft function The convex and cave mold molding tool manufacturing目 录 1绪论……………………………………………………………………………………………1 2制件的工艺性分析……………………………………………………………………… 2 3工艺方案的确定…………………………………………………………………………3 4主要工艺参数计算………………………………………………………………………4 4.1 排样的设计与计算………………………………………………………………… 4 4.1.1 确定搭边与搭肩值…………………………………………………………………4 4.1.2 计算送料步距和条料的宽度………………………………………………………4 4.1.3 计算材料的利用率…………………………………………………………………5 4.2 冲压力的计算并初步选取压力机的吨位………………………………………5 4.2.1冲压力的计算……………………………………………………………5 4.2.2 卸料力.推件力及顶件力的计算……………………………………………6 4.2.3 总冲压力……………………………………………………………………7 4.3 压力机的公称压力的确定……………………………………………………………7 4.4 压力中心的确定……………………………………………………………………8 4.5 工作部分的尺寸计算………………………………………………………………8 4.5.1 计算凸凹模工作部分的尺寸（冲孔）并确定其公差………………………8 4.5.2 外形落料凸模、凹模刃口尺寸的计算………………………………………9