液体辅助射出成型流动可视化之实验研究探讨-工程科技推展中心.PDFVIP

Abstract 成品品質方面：可避免成品表面凹痕 ，有較低的內壓力 ， This report investigates the filling phenomena of the water 具有均勻的收縮性 ，產品尺寸安定 ，變形較小 。 經濟觀點 ：可節省材料 、機台設備等費用 ，且縮短成品 assisted injection moulding process by using a flow visualisation 生產週期，提高生產效率 。 technique. Experiments were carried out on an 80- tonne 三、實驗 injection moulding machine equipped with a laboratory- 2.1實驗架設 developed water injection unit. The material used was 2.1.1液體輔助射出成形實驗架設 ： semi-crystalline polypropylene. A flow visualisation mould was 本實驗有別於一般傳統射出成型製程，必須加裝液體輔 助射出單元配合射出成型機使用 。在工作介質方面 ，採用取 specially designed and made for this study. A high-speed video 得容易且價格低廉的液體─水 。將水源由蓄水槽經管路引入 液體增壓幫浦 ，增壓幫浦靠著氣壓源驅動開始增壓動作 ，將 camera was used to record the mould filling phenomena of 水增壓到所設定的壓力並蓄入蓄壓器中 。水由球閥開關控制 進水 ，再經由高壓軟管透過水針打入模穴中推動熔融塑膠前 rectangular cavities with three-channel geometry and layouts: a 進 ，掏空中心部分完成充填過程 。實驗架設示意圖如圖二所 示。 flat plate, a plate with two zones of different depths and a plate with symmetric ribs. The interaction between the assisting water 2.1.2可視化實驗架設 and the polymer melt during moulding was observed, and insight into the water penetration behaviour was summarised. 將基本水輔射出成形實驗架設完成，並將所設計之可視 化模具如圖三所示架設完成 ，所需可視化之記錄設備包含高 Keywords: Flow visualisation, Water assisted