液压阀体铸造工艺及工装设计材料成型及控制工程毕业设计说明书文章.docVIP

毕业设计说明书 题 目: 液压阀体铸造工艺及工装设计 学院(直属系) : 材料科学与工程学院____ 年级、专业: 2011级材料成型及控制工程__ 学 生 姓 名: __________ 学 号: ________ 指 导 教 师: 刘晓烈__________ 完 成 时 间: 2015 年 5 月 26 日 摘 要 首先对零件结构、技术要求和生产条件进行分析，弄清零件的大致形状并利用Pro/E三维绘图软件绘制零件的三维实体图形，在二维图纸的基础上进行铸造工艺设计。根据铸造工艺手册等相关资料，确定加工余量、铸件尺寸公差、拔模斜度、收缩肋、浇注位置、冷铁、分型面、分模面、铸造缩率等相关参数，并确定采用冒口补缩的浇注方案；根据初步的铸造工艺设计，确定型芯结构、大小及位置并画出砂芯。采用华铸CAE，模拟凝固过程中铸件的热节、缩松缩孔倾向、铸件色温及凝固顺序等，设计冷铁的位置和大小以及冒口类型和大小；根据铸造工艺手册，设计铸件的浇注系统，采用竖扁浇口，从铸件的分型面浇注，基于采用漏包浇注和开放浇注系统的设计方法，设计内浇口、横浇道和内浇口的尺寸和布置；最后对铸件的凝固过程和流动过程进行计算分析，可视化观察了铸件的充型过程，验证了浇注系统的设计。最后在工艺完成后进行工装设计，主要为型板设计、芯盒设计及合箱图的设计。用CAD软件分别绘制型板、芯盒、合箱图的零件图，最后根据设计步骤完成报告。 【关键词】铸件分析，浇注系统，设计，浇冒口，工装设计  Abstract First of all parts structure, technical requirements and production conditions were analyzed, and find out the general form of the parts and use Pro/E 3 d drawing software rendering components of the three-dimensional entity graph, on the basis of 2 d drawings for casting process design. According to casting process manual and other related data, determine the machining allowance, casting size tolerance, draft Angle, rib shrinkage, pouring position, cold iron, parting surface, parting surface, casting shrinkage and other related parameters, and determine the feeding of casting solution; According to the initial casting process design, determine the core structure, size and location and draw the sand core. use casting CAE, are adopted to simulate the solidification process of casting hot section, shrinkage porosity in the tendency, casting temperature and the solidification sequence, design the size and location of the chill and riser type and size;According to the manual casting technology, casting gating system design, the vertical flat gate, parting surface from castings pouring, based on the leakage open pouring and pouring system design methods, design gate, runner and gate size and layout;Finally, the calculation and analysis of casting solidificatio