Layout Strategies - College of Business San Jose State University圣何塞州立大学商学院战略布局.ppt

* * * * * * * * * * * * * * * * * ? 2011 Pearson Education, Inc. publishing as Prentice Hall Staffing Work Cells Example 600 Mirrors per day required Mirror production scheduled for 8 hours per day From a work balance  chart total operation time = 140 seconds Takt time = (8 hrs x 60 mins) / 600 units = .8 mins = 48 seconds Workers required = Total operation time required Takt time = 140 / 48 = 2.91 ? 2011 Pearson Education, Inc. publishing as Prentice Hall Focused Work Center and Focused Factory Focused Work Center Identify a large family of similar products that have a large and stable demand Moves production from a general-purpose, process-oriented facility to a large work cell Focused Factory A focused work cell in a separate facility May be focused by product line, layout, quality, new product introduction, flexibility, or other requirements ? 2011 Pearson Education, Inc. publishing as Prentice Hall Repetitive and Product-Oriented Layout Volume is adequate for high equipment utilization Product demand is stable enough to justify high investment in specialized equipment Product is standardized or approaching a phase of life cycle that justifies investment Supplies of raw materials and components are adequate and of uniform quality Organized around products or families of similar high-volume, low-variety products ? 2011 Pearson Education, Inc. publishing as Prentice Hall Product-Oriented Layouts Fabrication line Builds components on a series of machines Machine-paced Require mechanical or engineering changes to balance Assembly line Puts fabricated parts together at a series of workstations Paced by work tasks Balanced by moving tasks Both types of lines must be balanced so that the time to perform the work at each station is the same ? 2011 Pearson Education, Inc. publishing as Prentice Hall Product-Oriented Layouts Low variable cost per unit Low material handling costs Reduced work-in-process inventories Easier training and supervision Rapid throughpu