大功率直流高频电镀电源设计与实现-电路与系统专业论文 word格式.docxVIP

摘要摘要本文用移相控制的方式设计并实现了一种大功率直流高频电镀电源，详细分析了电镀电源各个模块的功率损耗并对硬件电路进行了优化设计。本系统中，主电路包括三相输入整流电路、滤波电路、DC/DC 直流斩波电路。三相输入整流滤波电路采用不可控整流的方式。DC/DC电路采用以IGBT为大功率电子开关器件的移相全桥ZVSPWM DC/DC斩波器，高频变压器选择了EE130磁芯，其在工作频率20 KHz时功率可达8千瓦。对变压器输出端的低压大电流信号选择了以肖特基二极管作为整流器件的全波整流电路。本文的重点之一是分析了主要模块的损耗，并对每个模块进行了优化设计，提出了整体设计方案。本文的重点之二是设计了一个基于UCC3895 的移相控制方式的DC/DC 控制电路，实现了通过改变移相角来控制输出电压并且实现了IGBT的软启动，减小了开关损耗。本文的重点之三是设计了一个基于大功率驱动芯片KA962的带隔离辅助电源的IGBT的驱动电路。另外，为了保证整个系统灵活、可靠的运行，本文还设计了过流、过压保护电路以及电压反馈电路等。本设计对主要部分进行了测试，并对实验数据进行了分析，实测电镀电源的效率基本都在90%以上，满足预期的成本低、体积小、效率高的要求。关键词电镀电源软开关移相控制IGBT驱动电路AbstractAbstractThegoalofthispaperistodesignandachieveaDChigh-powerandhigh-frequencyelectroplatingpowerbythewayofphaseshiftcontrol,andanalyzethelossesofeachmoduleoftheelectroplatingpowerindetailandoptimizedthedesignofthehardwarecircuit.Inthesystem,themaincircuitincludesathree-phaseinputrectifiercircuit,thefiltercircuitandaDC/DCconvertercircuit.Three-phaseinputrectifierfiltercircuitusestheun-controlledrectifier.DC/DCcircuitadoptsphase-shiftedfull-bridgeZVSPWMDC/DCconverterandusesIGBTasthehigh-powerelectronicswitchingdevices.High-frequencytransformer selectsmagneticcoreofEE130,whenoperatinginfrequency of 20 KHzits power can up to8 kW.SelectedontheoutputsideofthetransformerlowvoltagehighcurrentsignalSchottkydiodeasarectifierfull-waverectifiercircuit.Fortheoutputsideofthetransformerhaslowvoltageandhighcurrentsignals，sothistestchoosefull-waverectifiercircuitandchoseSchottkydiodeasrectifierdevice.Thefirstfocusofthispaperistoanalyzethelossesofthemainmodulesandoptimizeeachmoduleofthesystem,thenputforwardtheoveralldesign.ThesecondfocusofthispaperistodesignaDC/DCcontrolcircuitbasedontheUCC3895phase-shiftcontrolmode,theoutputvoltageiscontrolledbychangingthephase-shiftedangle.Soft-starthasbeenrealizedtoreduceIGBTswitchinglosses.ThelastfocusofthispaperistodesignanIGBT drivecircuitbasedonhighpowerdriverchipKA962withisolatedpowerandreducedtheswitchlosesoftheIGBT.Inaddition,inordertoensurethattheentiresystemisflexibleandreliablewhenoperating,the