电磁无损检测仪硬件系统的设计推荐.docVIP

PAGE 电磁无损检测仪硬件系统设计 摘要 近年来，在钢铁材质质量检测的研究领域，电磁无损检测方法以其非破坏性和简便快速的优点取得了大量成果，然而对于钢材及其制品的混料、硬度和裂纹质量检测还存在许多难题。如用传统检测平台检测钢铁件硬度的检测，精度和速度都不够理想。 基于上述情况，我根据电磁基本原理设计了由工业PC、数控电源、PLC、继电器、电磁线圈及霍尔元件等组成的电磁无损检测仪硬件系统。该系统由外部电路向开关电源和数控电源供电；PLC作为下位机控制继电器，切换通过线圈的电流方向；用霍尔元件采集磁场信号，传输给AD模块，进而传送给PLC和PC。这样的检测系统能自动记录并显示磁滞回线，其分辨率在12位，在检测渗碳层厚度时检测精度在1%，磁场测量系统温度漂移0.1%以下，重复精度在0.5%以内。 关键词：电磁无损检测；数控电源；PLC；霍尔元件；渗碳 Design of Electromagnetic Nondestructive-testing’s Hardware System Abstract In recent years，electromagnetic nondestructive testing on the quality of steel material has been studied and acquired a great deal of achievements for its merits of nondestructive，convenient and fast．However there are many problems in the testing of hardness and cracks，and me3s problem of work pieces．For example，the effect of traditional nondestructive testing for the hardness of steel pieces is not very ideal． Based on the above situation, I was designed according to the basic principle of electromagnetic by industrial PC and PLC control power, magnetic coil, relays, hall element and other nondestructive testing of electromagnetic hardware system. This system consists of an external circuit switching power supply to control and power supply, PLC as control relay, switching the current loop, Using magnetic signal collecting hall element, transmission give AD, then send PLC module and PC. This testing system can automatically record and display the hysteresis loop, the resolution in 12, carburizing layer thickness in detecting when testing precision in measurement system, the magnetic field 1% below 0.1% temperature drift repeat precision within 0.5%. Keywords: electromagnetic nondestructive testing；Numerical control power；PLC；Hall element；carburizing 第一章 绪论 1.1 课题研究的目的和意义 无损检测技术发 展的历史，清楚的记载了人类对物体各种特性认识的过程。在很久以前，人类借助简单的工具和自己的五官感觉来感知物体的一些特性，而今天，人类借助最先进的 科学仪器和手段，可以获知物体的各种特性。无损检测技术随着科学技术的发展而发展，可以说是先进科学技术的结晶和集锦。 ? 无损检测技术也促进了工业的发展，继而促进了整个经济的发展。因此，无损检测技术水平从某种意义上讲，可以作为衡量一个国家工业和经济发展 的程度，以及科学技术发展水平高低的标志之一。经济的发展离不开工业技术的进入，而作为工