变速箱壳体零件机械加工工艺工装设计[精品].docVIP

变速箱壳体零件机械加工工艺工装设计 摘 要：壳体零件是一种典型零件，其加工工艺规程和工装设计具备典型性。按照变速箱壳体零件的构造及其功能，运用定位夹紧的知识实现夹具设计。本文首先介绍了现代机械制造业的现状和机遇以及目前夹具的分类和夹具的发展概况。在对本次课题设计的意义及目的进行了简要的阐述之后，对机械加工中工艺规程和夹具设计的内容进行了详细的阐述。在工艺规程设计中，首先分析了零件的工艺性，然后确定了零件的毛坯类型和尺寸。紧接着确定了零件加工的工艺路线和加工设备，最后对每道工序的切削用量和基本时间进行了计算。在夹具设计过程中，首先分析了设计的任务，然后确定了零件的具体定位方案，接着确定了工件的夹紧方式，选择的是气动夹紧。然后计算了夹紧力和定位误差，最后，确定了导向装置和夹具体设计中应注意的事项。 关键词：变速箱壳体；工艺规程；夹具设计 Processing and Tooling Design for Gearbox Parts Abstract: The shell part is a typical part, and its processing technology and tooling design are typical. According to the structure and function of the gearbox housing parts, the fixture design is completed by the knowledge of positioning and clamping. This paper first introduces the status quo and opportunities of modern machinery manufacturing industry and the current classification of fixture and fixture development. After the brief description of the meaning and purpose of the design of this topic, the contents of the process and fixture design in the machining process are expounded in detail.In the process of design, firstly,the technology of the parts is analyzed. And then the parts of the blank type and size are determined.Secondly, the process route and processing equipment of the parts are determined.Finally, the cutting parameters and the basic time of each process are calculated.In the fixture design process, firstly,the design of task is analyzed.Secondly,the specific location lay out of the parts is identified.Thirdly the clamping method of the workpiece is determined and the pneumatic clamping is chosen.And then the clamping force and positioning error are calculated.Finally,the guide mechanics of fixture and the matters needed consideration are determined. Keywords：Gearbox housing; Process specification; Fixture design 目 录 第1章 绪论 1 1.1我国机械制造业的现状和机遇 1 1.2 夹具的概念 1 1.3 夹具的发展概况 2 1.4 课题研究的意义及目的 3 第2章 变速箱壳体零件加工工艺规程设计 4 2.1 零件的分析 4 2.1.1 零件的作用 4 2.1.2 零件的工艺分析 4 2.1.3 确定生产类型 5 2.2 确定毛坯类型及尺寸 6 2.2.1 确定毛坯类型 6 2.2.2 确定毛坯尺寸 6 2.3 机械加工工艺路线设计 7 2