【2018年整理】看板管理举例（英文）.pptVIP

Ways to schedule batch processes with kanban Sample triangle kanban flow Triangle Kanban Short exercise - Steps for setting up triangle kanban* Step 1: Determine time available for changeover work. Step 2: Set the number of changeovers per day. Step 3: Establish a lot size for production. Step 4: Establish a trigger point for reorder. Step 1: Determine time available for non-production work (1 machine*) Step 2: Set the number of change over events per day Step 3a: Establish the batch factor Step 3b: Establish the lot size Step 4: Establish the trigger point for reorder Step 4: Establish the trigger point for reorder (continued) Pattern production +Predictable sequence, stability -Inflexible to changes during shift Sequence fixed, part time variable Part # Trigger Point Part Description Location Date Triggered Lot Size Tool # Machine # 8 hour cycle P1 P2 P3 P4 P5 P6 Part # Part # Part # Part # Part # Part # Full Empty Trigger Point Lot making with batch board +Visual control, shorter lots possible, info -Many cards per part #, requires discipline Triangle kanban +Single kanban to control, pressure to reduce C/O time -Fixed quantity unfixed time cases only 天马行空官方博客：/tmxk_docin ；QQ:1318241189；QQ群：175569632 Inventory 1 Part # 15454 3 Emergency Delay OK Signal kanban rail 2 Current Next Batch Process Part # 15455 Part # 15456 15454 15455 15456 B C Note: Only 1 triangle kanban per part # is needed in this flow Part # Trigger Point Part Description Location Date Triggered Lot Size Tool # Machine # 天马行空官方博客：/tmxk_docin ；QQ:1318241189；QQ群：175569632 *Assumes part numbers have already been dedicated to run on certain machines * Taken from above chart on basic machine data 197 min. = Net time available for set up and changeovers per day 703 min. - Time required per day to meet average demand* 900 min. = Time available for production on 1 machine 1 day 2 x Number of shifts 450 min. Total 1-shift production time available (net