轴承润滑汇.pptVIP

OXIDATION RESISTANCE Cylinder Bearings, Foundry, Italy Problem: Bearings supporting metal lamination cylinders can not be lubricated without dissembling the machine. Conditions, extreme pressure, 80OC(175OF), 200 m/min (655 ft/min). Every 2 months the cylinders are removed, for greasing. It takes 4 operators, 8 hours – 32 hours of labor. In addition, frequent bearing replacement of the Timkin bearings are required – cost $3600 each. Using 25 kg/mo of AGIP GR-SM2 grease. Goal: 1. Reduce the frequency of maintenance 2. Reduce bearing cost 3. Increase production Cylinder Bearings, Foundry, Italy Solution: 615 High Temperature Grease was used during the standard maintenance. The bearings were inspected after 2 months as shown above. The difference was dramatic. The plant increased the time between maintenance from 2 to 4 months, saving 96 hours of labor per year, increasing production by 8 hours every 4 months, and has more than doubled bearing life. Use 18kg/mo instead of the previous 25kg/mo. Bearings, Reheat Furnace, Steel Mill, Italy Problem: Reheating furnace capable of processing more than 1300 tons of steel per day. Bearings lubrication (SKF24036CC/W33) of 22 rolls subdivided by hot area with up to 180°C and water box area with pressured water washout. Manual lubrication every 10 days during stop production for standard maintenance. Consequence: - high grease consumption; - grease inside bearings hardened or washed out; - frequent bearing changeover; Bearings, Reheat Furnace, Steel Mill, Italy Solution: 615 High Temperature Grease Benefits: Grease consumption in roll bearing lubrication (hot and water box areas) reduced by 65%. Improved temperature and water wash out resistance. Increased bearing life increased. * * * * * * * * * * * * * 润滑脂必须稳定，不能变得稀薄… 剪切稳定性, ASTM D217 剪切之后渗透的变化 Measured in units of 0,1 mm (4 mil) 60, 10,000 以及 100,000 次冲击之后润滑脂渗透的测量. 润滑脂剪切之后可能会变得“稀薄”– 更高的渗透性. 关键在于使用高剪切稳定性润滑脂，在运行中保持NLGI等级 典型润滑脂 7-10% 的变化 或者渗透天平上发生20-35 个单位的变化. 需要注意的是，润滑剂