汽车仪表板风道模流分析报告汇总.pptVIP

* 原始的产品尺寸及特征(Part dimension wall thickness) 产品主体壁厚2.0mm The thickness is uniform on the main part surface: 2.0mm. * Preprocess and mesh statistics 网格统计 Mesh statistics 产品1出1 One mold with one cavity. 产品网格为双层面 * Material Data General: Recommended Processing: Rheology: 下图为Popelen A-352材料的属性。 PVT properties: 产品材料信息 * Runner system layout Hot runner system layout One mold with one cavity. 热流道系统进胶示意 A B C D ?18 ?18 Outer:?16 Inner:?6 ?5 A C B D * Process Setting参数设置 Mold surface temperature 50℃ Melt temperature 230℃ Fill time 3.5s Pressure Velocity/switchover (%volume) 99% Total projected area 1906.6cm^2 Packing time 15s Packing pressure 45MPa * Simulation results list Fill time Fill time (contour) Weld Lines Location Air Traps Location Pressure at V/P switchover Pressure at the end of fill Flow Front Temp Shear Rate Pressure at injection location Clamp Force Volumetric shrinkage at ejection Deflection (all deflection cause) Conclusions and suggestions * Fill time Fill time 按住shift+F5播放动画 产品填充时间为4.238s,填充平衡。 * Fill time Fill time(contour) 产品填充时间为4.238s * Weld Lines Weld Lines Location 熔接线如红圈所示 * Air Traps Air Traps Location front reverse * Pressure at V/P switchover The V/P switchover time is at 4.21s, when the part volume is filled at 98% The V/P pressure is 23.77MPa. It is suitable for molding. Pressure distribution * Pressure at the end of fill Pressure at the end of fill COMMENT: The difference between max. and min. value in the press distribution on the part is about 45Mpa. * Flow Front Temp Flow Front Temp picture 表面流动前沿温度相差在16℃内,产品质量好。 * Shear Rate Shear Rate COMMENT: The shear rate is uniform on the part, It doesn’t exceed max value on the gate location. the limit value is 100000 1/s. 剪切速率在材料允许范围内。 按Shift+F5可播放动画 * System Pressure System Injection Pressure XY Plot (Taken at machine Nozzle) 最大注射压力：65.3MPa Max. injection pressure: 65.3MPa * Clamp Force Clamp Force XY Plot 最大锁模力：772.5Ton Max. Clamp force: 772.5Ton