带式输送机起动制动一体化自动控制系统的研究-机械设计及理论专业论文.pdf.docxVIP

摘要本文对带式输送机起动及制动中涉及的装置进行了分析，比较了常用的传动装置和 制动装置的优缺点，着重对带式输送机的液体粘性软起动装置和自冷盘式制动装置的特 性进行了深入研究；对起动与制动的电气控制系统的原理和应用进行了综合研究，并进 行了 PLC 编程。液体粘性软起动装置是以机械和液压相结合，利用液体粘性即油膜剪切 力来传递动力的无级传动装置；自冷盘式制动装置的工作原理是通过制动器的盘闸对工 作盘施加摩擦制动力而产生制动力矩。本文以下运带式输送机为主要研究对象，结合液 体粘性软起动装置和自冷盘式制动装置，通过流程图详细分析了其起动过程、制动过程 以及功率平衡。由于下运带式输送机不仅正常运行时有电动工况和发电工况之分，而且 起动过程也是如此，因此下运带式输送机的运行工况比上运带式输送机复杂，更需要安 全可靠的电气控制系统。本文根据下运带式输送机的运行特点和特殊要求设计了基于 PLC 的电气控制系统。本文针对下运带式输送机的电气控制装置在实际使用中出现的问 题提出了改进措施，杜绝了安全隐患，更容易对故障进行排查，提高了生产效率。关键词：带式输送机，液体粘性软起动装置，自冷盘式制动装置，电气控制， PLC 编程ABSTRACTThe devices included in start and brake of belt conveyor were analysed. The advantages and disad vantages of common actuators and brakes were compared, especia lly viscous liq uid soft-start and self-cool plate brake, the elect rical systems of them added. the principle and practice of which were studied ,while PLC programming was designed. Viscous liq uid soft- start is a kind of non-grade transmission device including machiner y and hydraulic, in which power is transmited by liq uid viscosity. When self-cool plate brake run, brake moment is generated by the fict ion between brakeshoe and plate. Downward belt conveyor as the object of study, the processes of start, brake and power bala nce were detailed by flow chart. There are elect ric condition and generating ones in norma l running and start process, as a result, the run condition of downward belt conveyor is complicated tha n that of upward belt conveyor or horizontal belt conveyor, requiring more credible elect rical system. The elect rical system based on PLC was designed, according to the run feature and specia l requirement of downward belt conveyor. According to the problems during the run of downward belt conveyor ’s elect ica l system, improvements were put forward, which remove the hidden danger and raise prduct ion efficiency.Keywords: Belt conveyor, Viscous liq uid soft-start, Self-cool plate brake, Electrica l control, PLC programming目录1绪论.....................................................