毕业设计（论文）-手柄冲孔、落料级进模的设计与制造汇.doc

手柄冲孔、落料级进模的设计与制造 [摘要] 本文介绍的是一副手柄冲孔、落料级进模的设计与制造，其内容包括：零件的工艺分析、工艺方案的确定、冲压工艺的相关计算及设计、模具类型及结构的确定、模具材料的选择、主要零部件的设计、主要零部件的制造及模具的装配。 此模具采用人工送料，送料时板料依靠左右两导料板进行导向。因工件具有一头大一头小的特点，所以采用双向排样，隔位冲裁。首个工件冲裁时的定位依靠始用挡料装置来确定，之后用固定挡料销进行定位。冲压过程中工件还须通过装在凸模上的导正销来进一步精确定位，使冲出的制件达到图样要求。模具采用弹性卸料方式，这样在冲压时卸料板可压紧条料，使冲出的工件表面平整，毛刺少或无毛刺。工件和废料则直接从压力机工作台孔中漏下，不需对模具进行清理，节省了时间，提高了生产率，同时操作安全、方便。 [关键词] 手柄冲孔、落料　　级进模　设计、加工装配 目 录 一、前言 ·································································································· 1 二、零件的工艺分析 ············································································· 2 三、工艺方案的确定················································································2 四、冲压工艺计算 ················································································· 3 (一) 排样设计 ····················································································· 3 (二) 裁板设计 ····················································································· 4 (三) 冲裁力················································································· 5 (四) 卸料力 ················································································· 5 (五) 总压力计算及冲压设备的选择 ···················································· 5 (六) 模具压力中心计算 ······································································ 6 (七) 弹性橡胶板的算 ··········································································7 (八) 凸、凹模刃口尺寸计算 ························································8 五、模具类型及结构的确定 ································································ 9 六、模具材料的选择要求 ··································································· 10 七、主要零部件的设计 ········································································ 10 (一) 凸模设计 ··················································································· 10 (二) 凹模设计 ··················································································· 12 (三) 导尺的设计 ········································································