毕业设计论文-基于进给伺服电流的铣削力间接测量技术的研究.docVIP

摘 要 随着数控加工技术的发展，能够实时监测加工过程中各项参数的变化并做出相应控制的自适应控制技术将成为数控加工技术发展的方向。自适应控制技术对加工相关的各项加工参数的变化进行实时监测并适时地对加工参数做出相应的调节，可以达到提高加工质量、降低成本和保护刀具的目的。 铣削力作为影响加工过程质量的重要因素，对其进行实时监测并进行自适应调节可以提高加工质量和加工效率。但是由于传统的铣削力直接测量技术所用的测力仪在实际铣削加工过程中的安装问题，不能被广泛地运用到铣削系统的自适应控制中来,需要有一种替代的方法能够避免使用测力仪带来的弊端。铣削力间接测量技术的提出为解决这一问题提供了新的方向。 本文通过对铣削力和进给电机电流之间的关系的研究，得出了进给伺服电流和铣削力之间的一般关系公式，确定了铣削力可以通过进给伺服电流进行间接的测量；搭建了铣削力和进给伺服电流的检测平台，为神经网络建模提供了数据支持；通过基于遗传算法优化过的神经网络建立起进给伺服电流和铣削力之间的关系模型，解决了进给伺服电流和铣削力之间一般的关系公式存在非线性因素影响的问题。最后通过实验数据验证了优化后的神经网络建立铣削力间接预测模型的可行性。 关键字： 自适应控制 铣削力间接测量技术 遗传算法 神经网络  ABSTRACT With the development of CNC machining technology, adaptive control technology that capable of real-time monitoring changes in the parameters of the process and make the corresponding control will be the direction of CNC machining technology. Adaptive control technology can improve process quality, reduce costs and protect the tool by real-time monitoring and timely adjustment of process parameters. Milling force as an important factor affecting to quality of the process, its real-time monitoring and adaptive adjusting can improve processing quality and efficiency. However, as the traditional directly measure technology of the milling force can not be widely applied to the adaptive control system for milling system by installation problems, we need an alternative method that can avoid the evils that came from dynamometer. Milling force indirect measurement techniques provided a new direction to solve this problem. The dissertation get the general relationship formula between feed servo current and milling force by research the relationship between milling force and feed motor current, and make sure that milling force can be determined indirectly by measuring the feed servo current. And then build a milling force and feed servo current testing platform, provides data support for neural network modeling. Then establish the relationship model for feed servo current and milling force using the neural network what had been opt