弯折机械2.docVIP

The new TSS bending process: 3D bending of profiles with arbitrary cross-sections S. Chattia, M. Hermesa, A.E. Tekkaya(1), , a and M. Kleiner(1), a a Institute of Forming Technology and Lightweight Construction (IUL), Technische Universit?t Dortmund, Germany Available online 13 April 2010. Abstract A new roll-based process and machine for three-dimensional bending of profiles with symmetrical and asymmetrical cross-sections have been developed. Compared to conventional processes like stretch bending, the advantage of the Torque Superposed Spatial (TSS) bending is the kinematic adjustment of the bending contour, leading to higher flexibility and cost efficiency, especially in small batch production. To define the spatial geometry of the workpiece, a torque is superposed to the bending moment. Results of the analytical and numerical investigations concerning the mechanics of deformation and the machine parameters of the new process are presented. Keywords: Bending; Machine; Torque Superposed Spatial (TSS) Article Outline 1. Introduction 2. The Torque Superposed Spatial bending process 3. Analysis of process parameters 3.1. Influences of elastic deformations 3.2. Springback compensation system 4. Experimental verification of springback calculation 5. Conclusions Acknowledgements References 1. Introduction The demand for bent steel and aluminum profiles as structural elements in traffic systems as well as in civil engineering has increased strongly. Three-dimensionally (3D) bent profiles provide the design engineer with a higher flexibility and allow the construction of light and stiff structures with space saving properties and improved aerodynamics [1]. Through a three-dimensional flexibility in shaping profiles new ways for lightweight construction can also be opened up [2] and [3]. The trends in designing profile structures for e.g. vehicles are space saving, car body safety, automated assembly, lightweight construction, and low costs. These require, howe