基于多传感器的窄间隙焊虚拟采集分析系统分析-analysis of virtual acquisition and analysis system for narrow gap welding based on multi - sensors.docxVIP

AbstractWiththewideuseofthickplates,thetraditionalweldingmethodappearsmanylimitats.Narrowgapweldingkeepstheadvantageandsolvesthelimitsofthetraditionalmethods,butthenarrowgapweldingwideexistingsidewallfusiondefects.Inthispaper,anarcswingnarrowgapweldingsystemhasbeendesignedbasedoncurrentresearchandamulti-sensorvirtualacquisitionandanalysissystemhasbeendesignedfortheweldingsystem.Atlast,theweldingprocesshasbeencomprehensiveevaluatedusingthefuzzy-analytichierarchyprocess(FAHP)method.AswingmechanismhasbeendesignedfortheGasMetalArcWeldingtorch,usingthe3Ddesignsoftware.Andacomputerhasbeenusedforplanningtheswingpathbythecontroller.Basedonthearcswingingnarrowgapweldingsystem,aseriesofnarrowgapweldingweldingexperimentshasbeendone.Theexperimentalresultsshowtheweldingsystemisrunningwell,andcaneffectivelysolvetheproblemsofsidewallfusioninthenarrowgapweldingprocess.Amulti-sensorinformationacquisitionandanalysissystemhasbeendesignedbasedonthecharacteristicsofthenarrowgapweldingprocess.First,amulti-sensorhardwaresystemhasbeenbuilt;includinganelectricalsignalsystem;avisualsensingsystemandadisplacementsensingsystem.ThenavirtualcollectionandanalysissoftwaresystemhasbeenwrittenusingthesoftwareLabVIEWandthissoftwarecansynchronizecollection,storageandanalysistheinformationofmulti-sensor.Afteracomprehensiveanalysisoftheweldingcurrent;voltage;image;anddisplacementinformationwhichcollectedduringtheweldingprocess,thestabilityoftheelectricalsignalandthearcweldingprocessfeatureinformationcanbeobtained.Thedesignednarrow-gapweldingsystemandmulti-sensoracquisitionandanalysissystemhasbeenusedtodoanarrowgapweldingexperiment.5factorsand4levelsexperimenthavebeendesignedaccordingtotheprinciplesoftheorthogonaldesigntheory,tostudydifferentweldingparametersandswingparameterseffectonnarrowgapweldsforming.Then,extractingthesidewallfusion;thesmoothnessofthejointandthestabilityofthesignalinformationondifferentparametersduringthenarrowgapweldingprocess,basedoncomparisonofthevirtualinstrumentresultandweldform