埋弧自动焊生产工艺.pptVIP

SAW PROCESS VARIANTS TWI Training Examinations Services Course in Welding (EWS/IWS diploma) SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants SAW variants Copyright ? 2003, TWI Ltd World Centre for Materials Joining Technology Twin wire SAW welding two electrodes are feed into the same weld pool wire diameter usually 1,6 to 3,2 mm electrodes are connected to a single power source ? a single arc is established normally operate with DCEP ? arc blow offers increased deposition rate by up to 80% compared to single wire SAW Twin wire SAW welding - productivity smaller wires give less penetration ? possible to run at higher total current/deposition rate on thin material Wires can be oriented for maximum or minimum penetration Courtesy of ESAB AB SAW twin wire welding - parallel configuration for cladding applications Courtesy of ESAB AB SAW twin wire welding - tandem configuration for welding applications Tandem arc SAW process usually DCEP on lead and AC on trail ? reduce arc blow requires two separate power sources the electrodes are active in the same puddle BUT there are 2 separate arcs increased deposition rate by up to 100% compared with single wire SAW SAW tandem arc with two wires Courtesy of ESAB AB Single pool - highest deposition rate Twin pool - travel speed limited by undercut; very resistant to porosity and cracks Tandem arc SAW process - multiple wires only for welding thick sections (30 mm) not suitable for use in narrow weld preparations (root passes) one 4 mm wire at 600 A ? 6,8 kg/hr tandem two 4 mm wires at 600 A ? 13,6 kg/hr Courtesy of ESAB AB Strip cladding requires a special welding head (sometime problems with arc stability) can be applied on complicated shapes (e.g. dished heads) higher productivity and smaller dil