毕业设计（论文）曲轴加工工艺设计.docVIP

毕业设计（论文）--曲轴加工工艺设计 ABSTRACT The crank shaft is to launch to bear pound at to carry a lotus and deliver in the machine motive of importance spare parts, because of the crank shaft undergo military service a condition bad, so to crank shaft material, semi-finished product processing technology, accuracy, surface rough degree, hot processing and the surface enhance, move balance etc. request all very strict. Therefore want to draw up reasonable of process a craft, want first according to request choice reasonable of semi-finished product, in the process of process in want to choose reasonable of process equipments and knife, tongs, quantity and measure method, want to carry on to process a work preface design in process the craft, process size, time settle sum of calculation, the spare parts process to want design reasonable of appropriation tongs. Accompany with crank shaft to process a develop of craft, process a method to not only improve, process a method more and more advanced, so the crank shaft of design reasonable process a craft and pack to clip of tongs, not only can raise to process accuracy, but also can raise production efficiency, the cost for lowering produce thus with expect exaltation product of competition ability. KEY WORDS: Crank shaft, Technology, Jig 目　录 前　言 1 1 曲轴的作用 1 2 发动机曲轴加工工艺的历史发展演变 1 3 曲轴加工工艺现状 3 第1章 零件加工工艺设计 4 1.1 零件工艺分析 4 1.2 零件加工特点及解决方法 5 零件加工特点 5 加工零件采取的措施 6 1.3 确定毛坯 6 确定毛坯 6 确定机械加工余量 6 1.4 设计毛坯图 8 确定毛坯尺寸公差 8 确定圆角半径 9 确定拔模角度 10 确定分模位置 10 确定毛坯及毛坯的热处理方式 10 1.5 加工工艺路线拟定 10 主要技术要求 10 加工方法 10 加工顺序的安排 11 1.6 加工工序设计 13 工序20铣侧面及底面 13 工序40粗主轴颈，工序50精车主轴颈 14 1.7 工件中孔的加工 15 工件中的孔和螺纹孔的精度和加工步骤 15 工序80中钻、铰，攻丝至M12 16 第2章 热处理工艺设计 18 2.1 35CrMo热处理的技术要求 18 2.2 调质工艺与用材分析 18 调质工艺参数的确定 18 组织性能的分析 19 2.3 去应力退火工艺 20 2.4 表面处理及用材分析 21 表面热处理工艺 21 组织性能的分析 22 第3章 夹具设计 25 3.1 夹具设计应该具备的基本要求 25 3.2 连杆颈加工专用夹具计算方法 25 3.3 专用夹具设计 27 问题的提出 27 确定设计方案 27 计算夹紧力 28 定位精度分析 28 第4章 检验方法设计 29 4.1 定位基准选择 29 粗基准的选择 29 精基准的选择 29 4.2 测量工具选择及测量方法设计 29 4.3 技术