新型数字方向流量阀的设计及特性研究-design and characteristics of a new digital directional flow valve.docxVIP

摘要当今世界，科学技术的不断发展和计算机技术的广泛普及，使得液压技术的 发展出现了新的趋势。电液数字控制阀，简称数字阀，可以不用数模转换器，直 接与电脑相连。用数字信号直接控制阀的流量、方向、压力大小等。在电液伺服 控制系统中，数字阀与伺服阀、比例阀相比，具有结构简单，工艺性好，价格低 廉，抗污染能力较强等优势，并且数字阀可以采用计算机编程、进行数字量控制， 无需 D/A 转换，具有良好的开环控制精度，同时也能得到较好的动、静态特性。论文采用永磁交流伺服电机来驱动阀芯移动，控制阀口开度大小，从而实现对油液输出流量的控制。论文分析了数字方向流量阀不同方案的特点，并完成对 先导阀的方案设计。分析对比了不同结构的阀芯、阀体和节流槽的特点，并完成 了阀芯、阀体及节流槽的结构设计。对阀芯进行受力分析，在此的基础上，选择 了滚珠丝杠副并进行校验。建立了数字方向流量阀的稳态数学模型，并分析了驱动系统、传动系统和液 压滑阀的运动方程的数学模型，并将整个数字方向流量阀的动态数学模型建立在 之前分析的基础上。利用 MATLAB 软件的 Simulink 环境，对整个数字方向流量 阀的稳态和动态特性进行了仿真分析。本文通过 Matlab 仿真计算，验证本文设计的数字方向流量阀，并得到了响应 的响应时间和控制精度。最后，通过调整 Matlab/Simulink 中增益的大小来得到满 意的结果。通过仿真结果表明：本论文中的数字方向流量阀的频响约为 0.04s。关键词：数字方向流量阀，数学模型，仿真分析，高频响ABSTRACTnowdays，with the development of science and computer technology, hydraulic technology has the emergence of new trends. Digital electro-hydraulic control valve which is called digital valve, can be connected with computer without digital analogconverter. A digital signal can directly control the flow，the direction and the pared with servo valve, digital valve has the advantages of simple structure, good manufacturability, low price, anti pollution ability and can also use computer programming, digital control. Without D / A converter, open-loop control with good accuracy, but also to get a better dynamic and static characteristics.In this paper，permanent magnet AC servo motor is used to drive spool andcontrol valve opening size in order to control the flow of oil output. This paper analyzes the characteristics of different digital direction flow valve program and completes the design of pilot valve. And compares the characteristics of the different valve structure, valve and throttling groove, and completes the structural design of the valve, throttling valve and tank. Then analysises the force on the valve core, on the basis of this, chooses the reasonable ball screw and checkes the strength.This paper buildes a mathematical model of digital direction flow valve, analysises the mathematical model equations of motion dr