基于激光扫描的堆料体积测量系统分析与设计-analysis and design of stack volume measurement system based on laser scanning.docx

AbstractThe volume measurement system of material stock is widely used in the inventory of resource enterprises, in which the inventory mostly is processed by hand or laser ranging measurement currently .It takes a lot of time and labor but only get a low precision result. The mobile 3D scanners are applied in a few fuel electric plants to measure the volume of coal pile. Although it save measuring time, however, it is too complicated in operation and low precision to be suitable for those enterprises, such as non-ferrous metal, that require high precision on measurement. Therefore, it requires us to make a intensive study on the theory and system design on the volume measurement system of material stock to invent a new one with the characteristic of high precision ,time-efficiency and easy-operation.The paper analyzes the conditions of inventory in the current enterprises, then devises a mathematical model for the volume measurement of material stock. It is based on the working theory of 2D laser-scanning and takes a full consideration on the characteristics in the performance of the sensor applied and the inventory working in site. In addition, the paper analyzes the error of the model system. On system design, due to the application of the laser-ranging sensor for the measuring of the stroke volume, the precision has been improved remarkably. A direct measuring on the shift of vehicles has replaced the count way of encoder on the relative displacement. On data transmission ,it uses wireless zigbee. The measurer can finish the measurement without getting on off the vehicles so that it improves the efficiency of inventory and job security.On the base of above works, we use Visual C++ and OpenGL to finish the edit of software and 3D-reconstruction. Then we get the inventory by calculating the volume of material stock with triangular mesh model .Lastly, we have validated this system through the field experiment and analyzed systematically on the factors of the measur