注塑培训InjectionMolding.pdf

TOTAL PETROCHEMICALS USA, INC. TECHNICAL BULLETIN INJECTION MOLDING Sharing information is part of the TOTAL PETROCHEMICALS USA, INC. commitment to building a lasting business partnership with you. That’s why our technical services group produced this booklet. To give you a better understanding of the injection molding process and to help you enhance the quality of your finished parts. The information that follows details such topics as molding equipment including their components, process variables, cycle times, troubleshooting and technical terms. Should you require more information or assistance in training, production, research or applications development, contact your TOTAL PETROCHEMICALS USA, INC. sales representative. We’ll put you in touch with the technical specialists who can help solve your problem quickly, efficiently and to your satisfaction. Assuring that your company stays at the forefront of your industry is what TOTAL PETROCHEMICALS USA, INC. is all about. At TOTAL PETROCHEMICALS USA, INC., our commitment is to quality. TOTAL Polystyrene, on time, on spec and on your team. Table of Contents The Process 4 Clamping 4 Injection Units 7 Injection Molding Screws 8 Bulk Density 10 Compression Ratio 10 Length to Diameter Radio L/D 10 Check Valve 10 Nozzle 12 Plasticizing Cylinder / Shot Size 13 Gates 14 Molds 15 Runner System 17 Sprue Bushing 19 Mold Spray 19 Cavity Venting 20 Draft and Taper 21 Ejection Systems 21 Mold Cooling 22 Melt Temperatures 22 Screw Speed 23 Screw Back P