注塑熔合纹.docVIP

熔合纹 成型不良 － 熔合纹 － （１）何谓熔合纹？（外观）(1) What is Weld Line ? (appearance) 熔合出现在树脂合流之处。如下图所示，在有开孔的部分必然会现成熔合。Weld means a joining part of resin flowing in the cavity during injection molding. Weld line means a line at the weld. 图1. 在本公司的外观评价用的试样上形成的熔合纹（*图片中的孔的大小约为2mm）Figure.1 Weld Line on the surface of test sample(*Hole above picture is about 2mm) 图2．在本公司的手柄型试样上形成的熔合纹（*手柄的大小约为7cm）Figure.2 Weld Line of Handle type test piece(*Size of handle is about 7cm) （２）产生熔合纹的原因2) Causes of Poor Weld Line Formation (2-1) 树脂温度偏低(2-1) Low resin temperature 两股树脂流相遇时便会出现熔合。此时，两者的温度越低，熔合就越明显。由于熔合处的两股树脂流并不会相互混合（因为在喷流中一边半固化一边前进），因此如果温度偏低，表层就会变厚，纹路很明显，而且强度也会降低。这是因为两者的粘合力变弱所致。相反，如果两股树脂流的温度较高，粘合力便会增强，外观也就变得不很明显。While weld is formed by joining of two resin flows, weld is more conspicuous as the temperatures of both are lower. Since in the weld part two flows do not mix with each other (the flow is fountain flow which proceeds in semisolidified condition), the surface layer becomes thick and the line is conspicuous when the temperature is low. Not only it is conspicuous but also it gives low strength at the same time. This is because the adhesion of the two parts becomes weaker. On the other hand, as the temperature of the two flowing resins becomes higher, the adhesion increases and the appearance becomes less conspicuous. 图3. 熔合部分并不会混合在一起Figure.3 Resin is not mixed at Weld part 树脂温度降低的条件是：As conditions for low resin temperature, the following are considered: (i)(ii)(iii)(iv) 模具温度偏低机筒（特别是喷嘴）的设定温度偏低注射速度偏慢材料的流动性偏低 (i)(ii)(iii)(iv) Low mold temperature,Low cylinder setting value,Slow injection speed,Low resin flowability. 也就是说，在合流之前经过了一段时间从而导致冷却之类的条件都倾向于使熔合变得更加明显。In other words, conditions to cool resins by taking time before joining and the like may be considered to be in the direction to make the weld more conspicuous. (2-2) 压力偏低2-2) Low pressure 在熔合处，两种熔化了的树脂受到挤压，此处的粘合状况取决于施加在该处的压力。保压越低，熔合就越明显，强度也就越低。如果不仅要考虑保压的设定，而且要考虑实际施加在熔合处的压力会降低这一条件，则上述（i）～（iv）都几乎同样适用。这是因为随着固化的进行，压力传递会变得更