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面层制壳工艺研究(Study on shell making technology of surface layer).doc
面层制壳工艺研究(Study on shell making technology of surface layer)
Study on shell making process of investment casting surface layer
Jing Zongliang Che Shunqiang
(Zhengzhou Dayu chemical products Co. Ltd.)
In recent years, the investment casting process of silica sol presents a new improved surface layer shell making process, such as applied to the surface of fused silica powder, mullite powder, sand casting, special powder, sand, the refractory surface layer from a single variety of more goods, give full play to complementary casting performance the different material, show the optimal combination of refractory material properties, forming a surface layer of crust process level, the surface quality of the casting continued to maintain excellent dimensional accuracy, stability, and thus, shell production cost is greatly reduced. In addition, the introduction of new materials into the water glass process layer has become a new bright point of water glass shell making process.
Keywords surface coating; mixed slurry; optimum combination of refractory;
The surface layer of crust refractory silica sol crust process has been using expensive zircon powder and zircon sand, according to statistics, shell material costs accounted for about 30% of the cost of investment casting, refractory ceramic shell material accounted for about 80% of the cost, and the surface layer of the material costs accounted for the entire shell material costs 3/5. So, must break through the traditional process of beam pump, improve the application of surface layer materials, surface crust innovation process, reduce the production cost of the surface layer of shell making.
1 kaolinite refractory enters the surface layer
Kaolinite belongs to the aluminum silicon refractory material, component is aluminum silicate with alumina and silica as the main component, are composed of glass phase, mullite, quartz, characteristics of aluminum - silicon material is high refractoriness, coefficient of linear expansion ra
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