镁合金电机端盖压铸模具设计CAD CAE——毕业论文.doc

摘要 本文从国内镁合金压铸模CAD/CAE技术与国际先进技术水平的差距和急需解决的问题着手，提出了镁合金压铸模集成CAD/CAE的思想，并结合实际压铸模具设计的范例，实现了镁合金压铸件电机端盖体压铸模CAD/CAE的集成。 从压铸过程的数学物理模型出发，阐述Anycasting软件进行压铸过程数值模拟的实现方法，并利用Anycasting对镁合金电机端盖体零件进行压铸过程流场、温度场数值模拟，分析铸件在压铸过程中可能出现的缺陷，以此来指导压铸模具浇注排溢系统的优化设计。基于Anycasting模拟得到的结果，进行压铸模具的整体结构设计，借助三维建模软件Pro/E进行总装图及主要零部件图的设计。电机端盖压铸模具设计主要包括分型面、浇注系统、排溢系统、成形零件、辅助零件、结构零件等的设计，及成形零件工作尺寸等的计算。 关键词：电机端盖体；镁合金；压铸；数值模拟；模具优化设计。 Abstract In this paper, the idea that the integration of CAD/CAE for magnesium alloy die casting mold is put forward from the gap between the domestic die casting mold CAD/CAE technology and the international advanced technology of magnesium alloy and the problem that need to solve urgently. Combined with the actual design example of die casting mold , the integration of CAD/CAE for die casting mold of magnesium alloy is realized. Based on the mathematical physics model of die casting process, the method of numerical simulation of Anycasting software for die casting is described and the flow and temperature field of the die casting process of magnesium alloy cover parts were simulated by Anycasting. Analyzing the possible defects in castings and using it to guide the die casting mold pouring system optimization design.The overall structure design of die casting mold is carried out based on the results obtained from Anycasting simulation.The design of assembly drawing and main parts drawing is carried out by means of 3D modeling software Pro/E. The design of the die cover mold of the motor cover includes the design of the parting surface, the pouring system, the overflowing system, the forming parts, the auxiliary parts, the structural parts and so on, and the calculation of the working parts of the forming parts. Keywords: motor cover; magnesium alloy; die casting; numerical simulation; mold optimization design. 目录 摘要 I Abstract II 目录 III 1 绪论 1 1.1 电动机端盖简介 1 1.2 选题意义 5 1.3 本课题主要研究方向 6 2 数值模拟软件及理论基础 8 2.1 Anycasting软件介绍 8 2.2 数值模拟理论基础 10 3 电机端盖件初始压铸工艺参数的确定 17 3.1 压铸合金的选用 17 3.2 压