管材同步追剪控制系统的设计.doc

毕业设计（论文） 管材同步追剪控制系统设计 别 专 测控技术与仪器 班级 学生姓名 指导教师 2012年6月15日  管材同步追剪控制系统设计 摘要 工业制管机是一种将钢带制成圆管的装置。 本文设计一种同步追剪式动态切割系统，系统切台与钢管管材同步运动，在切割时锯与钢管切割位置相对静止，不用夹紧装置夹紧钢管。无磨损，无相对滑动，保证了切割精度。本论文根据管材实际的加工要求，对同步追剪控制系统进行总体方案分析与设计，确定了同步动态跟踪算法，保证钢管运行速度与切台运行速度同步时，锯能准确定位在切割位置。选用了内置电子凸轮的台达运动型PLC控制器20PM00D，计算设计了主轴长度、从轴长度、同步区长度、同步倍率、最高倍率限制、生成曲线形式、曲线生成结果等参数。采用TO/FROM指令编写并生成追剪曲线。本论文切割机控制系统包括机械与电气两大部分。按各个参数要求对系统中的机械与电气装置进行了选型设计。采用2500线的光电编码器测量管材速度与长度，切台传动装置采用直线导轨与丝杠，采用伺服电机与伺服驱动器作为执行机构。并编写了PLC控制程序和触摸屏应用程序。 关键词：同步追剪控制，电子凸轮，20PM00D控制器 The Design Of Pipe Synchronous Chase Shear Control System Author： Tutor： Abstract Industrial pipe machine is a device for steel strip pipe. In order to process a certain length of pipe, it needs the pipe cutting machine matching with tube making machine. At present the pipe cutting machine mostly uses the static cutting mode, The processing method of clamping device for clamping caused for wear due to the long time release, resulting in sliding between pipes and the clamping device at the moment of clamping. Fixed length precision is not high and the general error is 8mm. In order to guarantee the machining accuracy, improve work efficiency, it is very necessary to design and development of a high precision tube dynamic after cutting system. This paper design a synchronization dynamic chase cut control system. This system of cutting machine with steel tube synchronous motion, when in cutting saws and pipe cutting position relative to the stationary, without clamping device for clamping pipe. No wear, no relative sliding, ensure the precision of cutting. In this paper according to the actual requirements of pipe processing, synchronous dynamic chase control system carried out the overall program design and analysis, determined the synchronous dynamic tracking algorithm, guarantee the pipe cutting machine running speed and