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多组元金属粉末选择性激光烧结数值模拟及试验研究硕士学位论文(可编辑).doc
多组元金属粉末选择性激光烧结数值模拟及试验研究硕士学位论文
ABSTRACT
As an important branch of Rapid prototyping RP, Selective Laser Sintering
SLS is attractive to many researchers in manufacturing for its wide use of metal,
polymer, ceramic and other powder in the sintering. However, “ balling”, warping
and cracking problems associated with metallic SLS have presented serious
obstacles that restrict the more extensive applications of SLS technique. To alleviate
the defects in metallic SLS, numerical and experimental studies were carried out
detailed on the features of temperature field as well as thermal elastic-plastic stress
and strain during metallic SLS processBy using the ANSYS software, a finite element model which simulates a real
SLS process of a multi-component Ni-CuSn metal powder system was established to
calculate the 3D transient temperature field. In the model, the latent heat, convection
and temperature-dependent thermal properties were taken into account. A moving
Gaussian laser beam was simulated using the ANSYS parametric design languageComparisons were made between the numerical and experimental results. The results
show that, the distribution of temperature during laser sintering process has a great
effect on “ balling ” phenomena of the laser sintered metal part. Optimizing the
distribution of temperature, which can be realized by changing laser processing
parameters, is an effective way to decrease the “ balling” effectsBased on the results of temperature field, a finite element model for analyzing
the stress field in SLS process of a multi-component metal powder system was
established by using an indirect thermal-mechanical coupling method. A successive
transformation of the sintering material from powder morphology to
high-temperature liquid phase and, afterwards, to continuous solids was simulated by
using a “ birth and death” element technique of the ANSYS software. The analysis
results show that, the warping and cracking of sintered part which is
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