塑料模塑成型技术课程设计盖注塑模具设计.doc

课程设计 课程名称 塑料模塑成型技术 题目名称 后盖注塑模具设计 专业班级 材控04班 学 号 学生姓名 朱靖 指导教师聂信天 夏荣霞 史立新 徐秀英  目 录 一 塑料成型工艺与模具设计课程设计任务书·················2 二 塑件成型工艺分析与设计·································3 2.1 PP材料的特性·········································3 2.2 塑件原材料成型性能····································3 2.3 塑件的结构和尺寸精度、表面质量分析····················4 2.4 塑件成型方法确定······································4 三 塑件成型模具设计········································4 3.1 型腔的数量和布置·······································4 3.2 选择注塑机型号及其参数·································5 3.3 确定分型面·············································6 3.4 浇注系统选择和设计·····································7 3.5 成型部件的设计计算·····································9 3.6 模架的确定和标准件选择 ································11 3.7 排气系统················································13 3.8 温度调节系统··········································· 13 3.9 推出机构（脱模）设计····································13 3.10 导向机构设计············································14 3.11 ·螺栓的选择············································14 四模具的装配和工作过程··································14 五 设计小结···················································15 五 参考文献··················································16 “塑料成型工艺与模具设计”课程设计任务书 课题设计名称： 后盖 的注射模设计 1、塑件图： 塑件名称 后盖 材料 PP 厚度 4.2 工件精度 MT5 2 、设计内容： 设计要求，大批量生产后盖 绘制塑件注射模总装图（A1图纸1张）和手绘草图（1张） 绘制该模具凸模、凹模的零件图各一套（A3图纸3张） 编写完善模具设计说明书（按A4打印纸装订） 二 、塑件成型工艺分析与设计 2.1 PP材料特性 PP塑料，化学名称：聚丙烯 英文名称:Polypropylene（简称PP）比重:0.9-0.91克/立方厘米 成型收缩率:1.0-2.5% 成型温度：160-220特点： 无毒、无味，密度小,强度刚度,硬度耐热性均优于低压聚乙烯,可在100度左右使用.具有良好的电性能和高频绝缘性不受湿度影响,但低温时变脆、不耐磨、易老化.适于制作一般机械零件,耐腐蚀零件和绝缘零件 。 结晶料吸湿性小易发生融体破裂长期与热金属接触易分解流动性好但收缩范围及收缩值大易发生缩孔凹痕变形  3.冷却速度快浇注系统及冷却系统应缓慢散热并注意控制成型温度料温低温高压时容易取向模具温度低于50度时塑件不光滑易产生熔接不良流痕90度以上易发生翘曲变形4. 塑料壁厚须均匀避免缺胶尖角以防应力集中 pp主要性能指标 名称 参数 单位 数值 物理 特性 密度 g/ cm3 0.90~0.91 吸水率 %（24 0.01