Laser Surface Cladding of Al-Si AlloyAl-Si合金的激光表面熔覆.ppt

Shanghai Jiao Tong University Shanghai Jiaotong Universiy Contents 1.Introduction Al alloys Used as an Engng.const. mater. But low mech. properties 2.Experiment Al-Si alloy substrate(wt%): Al-(11.0-13.0)Si-(0.8-1.5)Mg-(0.5-1.5)Ni-(0.5-1.5) Cu Feeding powder material: 85% (vol%) powder[Ni-(15-17)Cr-(12-14)Fe-(0.6-0.8)C -(4.2-4.7)Si-(3.0-3.5)B ] 15% (vol%) WC particles (5-15?m ) LSC parameters Powder feeding rate(mp): 80, 100 mg/s Power of continuous flow CO2 laser beam(P) : 6kW Diameter of laser beam(d): 1.92mm Scanning rate of laser beam (Vb): 8.33, 16.7 and 25.0mms-1 Scanning track overlapping: 50% * * Advanced Surface Modification Technologies Prof. Dr. Xun CAI School of mat. sci. ? eng. Shanghai Jiao Tong University Shanghai 200030 Tel: 021-E-mail: xcai@sjtu.edu.cn Surface Modification of Materials To produce enhanced surfaces of materials with a wide variety of depths and properties Traditional surface treatments: Electroplating , Electroless plating , Surface heat treatment, Thermochemical treatment, Thermal spraying, Hot dipping, Overlaying welding and so on Newly applied surface modification processes: PVD, CVD, High energy beams surface modification Difference The advanced surf. modif. processes use vacuum chambers electric and magnetic fields to create plasmas high energy beams They can provide even higher level of surface performance Laser Beam Surface Modification 1. Laser surf. modif. of materials 2. Computer simulation of LSA LSC Increment 35 Substrate:Al-Si alloy Coating: Ni Preplaced: 0.2mm Increment 70 P=2.6kW Vb=8mm/s