Failure Mode and Effect Analysis (FMEA) - Eastern Illinois 失效模式与影响分析（FMEA）-伊利诺斯东部.pptVIP

What is FMEA? “Is an analytical technique that combines the technology and experience of people in identifying foreseeable failure modes of a product or process and planning for its elimination.” () Reliability Is the probability of the product to perform as expected for a certain period of time, under the given operating conditions, and at a given set of product performance characteristics. Reliability Requirements Based on the definition of the part, assembly, or process under consideration, the reliability of each sub-system and the factors involved in the reliability must be found, and the appropriate relationships for each part, class, or module of the product must be computed. Failure Rate Periods of failure can conveniently be modeled by an exponential distribution, and the probability of survival of the product or process may be viewed as: Rt = e ^(-T *F) = e ^ -(T/o) Intent of FMEA An Essential Part of Total Quality Management is FMEA! FMEA Team FMEA methodology is a team effort where the responsible engineer involves who? FMEA Documentation Class Assignment !!!!!! Divide up into four groups (N,S,E and W) Stages of FMEA  Specifying Possibilities Functions Possible Failure Modes Root Causes Effects Detection/Prevention Quantifying Risk Probability of Cause Severity of Effect Effectiveness of Control to Prevent Cause Risk Priority Number Correcting High Risk Causes Prioritizing Work Detailing Action Assigning Action Responsibility Check Points on Completion Re-evaluation of Risk Recalculation of Risk Priority Number The Design FMEA Document The Design FMEA Document The Design FMEA Document (Con. 1) Current Design Controls Detection (D) Risk Priority Number (RPN) Recommended Actions Responsibility and Target Completion Dates Actions Taken The Process FMEA Document (Con. 2) Process Function/Requirements Potential Failure Mode Potential Effect(s) of Failure Severity (S) Classification (CLASS) Potential Cause(s)/Mechanism(s) of Failure Occu