泵头体抗裂性及安全可靠性分析-analysis on crack resistance and safety reliability of pump head body.docxVIP

AbstractPump head was one dependent part of the oil exploration equipments, which was endured the pressure. When the pump head was worked, the cracks and flaws were appeared in the internal cylinder because of the poor working conditions, such as low temperature, high pressure, corrosive media and circular load. The safety assessment on pump head was very important in actual production.In this paper, as the standards of Structural Integrity Assessment Procedure (SINTAP) and Guide on methods for assessing the acceptability of flaws in metallic structures(BS7910-2005) to the guide, at the base of the study of materials’ properties, the safestandard of assessing welded joints were applied to assess the safety of the materials.Firstly, at the room temperature and low temperature, the tensile test and the impact test were tested so as to gain the basical properties of the materials, the curves of ture stress-strain were received from the curve of engineering stress-strain, which were used to determine the third assessment curves. At the room temperature, the three-point bend specimen was devised according to the standard of GB/T4161-2007, and then the test of crack tip opening displacement (CTOD) was measured by the standard of GB/T2358-1994. The curve about load and displacement was got from the CTOD test, the maximum load and displacement were obtained from the curve, and then the value of CTOD was calculated, which were used to illustrate the fracture toughness of materials.Secondly, the actual work situation of the pump head was considered, and the internal actual stress of the pump head was not measured when it was worked, so the numerical simulation about pump head was applied by the use of Ansys software, and themaximum internal stress was obtained when the pump head worked at the maximum load and used to the process of safety assessment. At the same time, the stress of out surface of pump head was tested at the maximum load. The trends of the measurement res