CADCAE;自卸车;倾卸机构;CATIA.docVIP

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CADCAE;自卸车;倾卸机构;CATIA.doc

重型自卸车倾卸机构 CAD设计 摘要 本文以SL3360Z型自卸车为对象,对其倾卸机构进行了设计,本设计采用前推三角臂组合式(或称马勒里式)倾卸机构。该机构主要包括三角臂、拉杆、液压缸等零部件。设计中主要根据SL3360Z型自卸车主要技术参数,通过作图法和经验公式,初步确定倾卸机构的主要零件尺寸和安装位置,并对其进行受力分析,根据受力分析结果,运用经验公式确定各零件的截面尺寸,设计倾卸机构的液压缸,对液压泵等元件进行选型。为保证机构的使用安全性、可靠性,利用力学理论对倾卸机构的主要部件进行了强度校核、稳定性校核。依据自卸车主要技术参数和倾卸机构主要尺寸及安装位置,利用CATIA软件进行了整车建模,同时对主要部件进行了有限元分析,验证了倾卸机构具有良好的强度和刚度,并对三角臂进行了适当的优化,优化结果不仅符合设计要求,而且降低了成本。最后运用CATIA的数字模型模块进行倾卸过程的运动仿真分析,生成仿真曲线,验证倾卸机构的最大举升角达到了设计要求。 关键词CATIA CAD DESIGN ON TIPPING MECHANISM OF THE HEAVY DUMP TRUCK Abstract Along with CAD/CAE technology gradually promotion and popularization, dummy specimen technology has synthesized many advanced methods and the technology, and it can reduce the product development cycle, debase the cost, improve efficiency and so on, CATIA is a set of broad and profound three dimensional CAD/CAE parametrization software system, which has been playing the more and more vital role in the automobile design. The dump truck of SL3360Z is taken as an object in this paper, and carries on the design to its dumping mechanism, This design uses the push of the triangle arm combined type (or called the Mallery type) as the dumping mechanism. This dumping mechanism mainly includes triangle arm, tension bar, hydraulic cylinder and so on. According to the major technique parameter of SL3360Z dump truck, this design uses construction and empirical formula to make sure the preliminary dumping mechanisms major parts length size and the position of the installation, and carries on the stress analysis to the major parts. Depending on the stress analysis result, the section size is determined by the empirical formula, the hydraulic cylinder of dumping mechanism is designed, the other parts of hydraulic system are selected. In order to guarantee mechanisms operational safety and reliability, the main components are carried on their intensity examination and stable examination using the theory of mechanics. According to the major technique parameter, the model of the dump truck i

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