SPC统计技术流程控制--stevexinli.pptVIP

SPC for Operators - Version 2.1 – Mar. 10, 2001 * Cp 必须大于1Cp Should Be Greater Than 1 显示于实际变异少于可接受变异 Indicates actual variation is less than allowable variation. LSL USL LSL USL LSL USL Cp大于1 Cp greater than 1 Cp = 1 Cp小于1 Cp less than 1 SPC for Operators - Version 2.1 – Mar. 10, 2001 * Cp --总结Cp - Conclusions 数值越大越好! The bigger the number, the better! Cp的缺点--只能显示流程分布,但不能显示是否符合规格 Deficiency of Cp -- It shows only the spread of process, but not the compliance to specification. 例子：两流程的Cp一样。 Example: Two processes with same Cp. USL LSL Target USL LSL Target SPC for Operators - Version 2.1 – Mar. 10, 2001 * 流程能力不足的两种情况Two Ways a Process Is NOT Capable 1.实际流程变异超出可接受变异的总值 Actual process variation (A - six sigma) exceeds total allowable variation (B - spec) Target B A LSL USL 产品不符合规格 Products out of spec 产品不符合规格 Products out of spec SPC for Operators - Version 2.1 – Mar. 10, 2001 * 流程能力不足的两种情况Two Ways a Process Is NOT Capable 2.如流程表现不足处于规格的中间位置,并其中一边的 控制限超越规格限. If process is not centered properly and one of the control limits exceeds the spec limit. LSL USL LCL UCL Target Average 产品不能符合规格 Products out of spec! 产品不是最佳 Products not the best. SPC for Operators - Version 2.1 – Mar. 10, 2001 * 若流程能力不足如何办?What if a process isn’t capable? 流程需要改善 The process needs improvement! 首先,采取改善行动,减少变异,然后,按目标值将流程表现调至中间值. First, take action to reduce the variation. Then, center the process over the target. 表现不良 Bad news! 表现改善 Getting better 进一步改善 Much better USL LSL Target USL LSL Target USL LSL Target SPC for Operators - Version 2.1 – Mar. 10, 2001 * 你需要做什么?What should you do? USL LSL Cp 2 and Cpk 1 采取预防行动清除不合格产品 Take precautions to remove non-conforming products 持续努力减少变异 Continue efforts to minimize variation 将流程表现控制到中间值 Center the process 维持流程于控制限内 Maintain process within control limits 持续努力减少变异 Continue efforts to minimize variation 将流程表现控制到中间值 Center t