09530007 电机主极端板模具设计说明书完美版 _ 副本.docVIP

PAGE \* MERGEFORMAT - 11 - 安徽农业大学 冲压模具设计题 目： 电机主极端板设计 学 院： 经济技术学院 专 业： 09机制 学 号： 姓 名： 王健波 指导教师： 王瑞 完成日期： 2013.01.01 目录一、零件工艺性分析·············································11.零件说明·················································12.材料分析·················································13.零件结构分析·············································24.冲裁工艺方案析···········································2二、主要工艺参数设计···········································21.搭边数值确定··············································22.条料宽度··················································23.排样方式··················································3三、压力中心计算················································41.冲裁力及相关压力计算·······································42.确定压力中心···············································4四、模具刃口尺寸计算·············································51.落料凹凸模及冲孔凸模刃口尺寸及公差计算·····················6五、冲裁模结构及零部件设计·······································61.总体结构设计················································62. 主要零部件设计·············································73.其他零件设计···············································10六、模具零件加工工艺·············································111.冲孔凸模加工工艺···········································11七、模具零件图及装配图···········································11一、冲裁零件的工艺分析零件如下图所示：1.零件图说明：图所示为电机主机端板，材料为QBe2(铍青铜)，料厚为1.5mm，生产批量为大批量，设计该零件的冲压工艺与模具。2.材料分析：QBe2（铍青铜）为含有少量镍的铍青铜，是力学.物理.化学终合性能良好的一种合金。经淬火调质后，具有高的强度.硬度.弹性.耐磨性.疲劳极限和耐热性；QBe2铍铜产品特性：高性能铜合金，经固溶及时效硬化处理，具有高硬度，高耐磨性，高抗爆性，高屈服极限与疲劳极限，耐腐性能佳，高导电率及优异的散热性能。抗拉强度为660Mpa,抗剪强度为520Mpa易于加工，冷却效果优异。综上所述，材料可以冲压制件。3.零件结构分析（1）零件结构：Φ5mm的圆孔分布，两边为短边（2）尺寸精度：零件图上没有标注公差的尺寸属于自由尺寸，可按IT14级确定尺寸的公差。经差公差表，各尺寸公差为：R0.5+0.25mm、R2+0.25mm（3）冲孔时，对于Φ5mm孔，可以采用无导向凸模冲孔，但为了安全采用有导向凸模冲孔。4.冲裁工艺方案分析方案一：先落料，后冲孔，采用单工