注塑缺陷的分析与解决ppt课件.pptVIP

品质控制 1. The most obvious cause isn’t --- Open to look for secondary factors which may be vital X’s. 2. The failure of a part molded from a thermoplastic resin can be caused by a number of factors during the life history of the part. Errors in design, processing, secondary operations, assembly and the end use environment can lessen the expected performance. 1. If the degradation is a sudden or new occurrence, it is probably a result of changes in drying, processing parameters or the material. 2. If the degradation is ongoing, (I.e., it can not be resolved by standard troubleshooting), then it is more likely caused by part design, tool design or the molding machine. 1.A small amount of degradation incurred in the molding process, due to the heat and shear that the material is subjected to in the mold. 2. General guidelines of acceptable and unacceptable process exist for resins and processes. 3. However, physical properties react differently to a particular level of degradation, and the needs of a specific part vary as well --- application dependent. 1. Stresses are cumulative - a part may pass a compatibility test as molded, but with externally applied stresses, induced by an assembly operation. 2. Molded-in stress always exists in the molding. Action: 1. Purge heating cylinder 2. Lower material temperature by: - reducing cylinder termperature - decreasing screw speed - reducing back pressure 3. Lower nozzle temperature 4. Check residence time 5. Check machinery purging 6. Shorten overall cycle 7. Check hopper and feed zone for contaminants 8. Check for proper cooling of ram and feed zone 9. Provide additional vents in mould 10. Move mould to smaller shot size press to reduce residence time Action: 1. Increase melt temperature 2. Increase mould temperature 3. Decrease injection speed 4. Eliminate contamination 5. Check percentage regrind 6. Dry material 7. Purge equipment 8. Change material 9. Radius all sharp corners at gate Check mould textures Actio