化工厂工艺管道施组方案.docVIP

宁波巨化200Kt/a消耗臭氧层物质（ODS）替代品原料扩建项目（二期）工艺管道安装施工方案 中国石化集团第五建设公司 PAGE 1 / NUMPAGES 18 2011-08 目 录 工程概况····························································2 编制依据·····························································2 施工应具备的条件及施工准备·············································2 管道安装质量控制流程图················································2 管道组成件及管道支承件的检验···········································3 阀门的检验···························································3 其它管道组成件的检验··················································4 管道预制 ····························································5 焊接 ······························································5 管道安装 ···························································9 管道压力试验······················································10 管道吹扫 ·························································11 防腐施工 ························································11 人力机具投入计划···················································12 质量、安全保证体系及措施············································14 概述 本方案使用于宁波巨化化工科技有限公司宁波巨化200Kt/a消耗臭氧层物质（ODS）替代品原料扩建项目（二期）项目工艺管道安装工程，本项目工艺管道分外管和装置区（氯化单元、吸收单元、回收单元，冷冻站）两部分，管道材质主要是20#、304、20+PE、16Mn、316等。 编制依据 《工业金属管道施工及验收规范》GB50235-97 《现场设备、工业管道焊接工程施工及验收规范》GB50236-98 《石油化工剧毒、可燃介质管道施工及验收规范》SH3501-2002 《石油化工设备及管道涂料防腐蚀技术规范》SH3022-2002 施工应具备的条件及施工准备 施工应具备的条件： 施工图纸、安装规范、标准等资料齐全。 到货的配管材料满足施工要求，施工所需机具、工具、仪器及消耗材料等配备齐全。 与管道有关的土建工程已经检验合格，满足安装要求，并已办理交接手续。 与管道连接的机械找正合格，固定完毕。 针对本工程编制的焊接工艺规程已经审定，焊接人员特殊工种已报验。 施工准备 技术人员、检验人员及施工人员应认真熟悉图纸和有关规范、标准、设计要求。 绘制管道轴册图报监理审核合格。 技术人员应向参加施工的有关人员进行技术交底。 对管道组成件及管道支承件进行检验，质量证明书必须齐全。 为了保证管道安装的质量，加快施工进度，提高组对、焊接、加工的精度，管道的加工、预制在管道预制厂进行。 管道安装流程图 图纸审查、设计交底 技术方案、措施编制 工艺设计 焊接工艺评定 原材料、管阀配件检查、复验 管段预制件、组成件交验 法兰与管螺纹、紧固件清理 预制管段清理 密封面、密封垫粗糙度检查 支架清