年产80万吨发泡聚苯乙烯聚合工段工艺设计方案.docVIP

目录 摘要 PAGE II PAGE 9 摘　　要 可发性聚苯乙烯，简称是EPS。通称聚苯乙烯及苯乙烯系共聚物，由一种树脂和物理性发泡剂和其它添加剂混合而成。可发性聚苯乙烯因为具有优异耐久的保温隔热性能、独特的抗老化性能、缓冲抗震性和防水性能，因此在许多领域得到了较广泛的应用。 本设计为年产80万吨的可发性聚苯乙烯聚合工段工艺设计，采用工艺是悬浮聚合，单体是苯乙烯，水做悬浮介质，采用了低温的悬浮聚合一步法的生产工序，反应的原理是自由基聚合。此工序是将水、苯乙烯的单体、分散剂、引发剂、发泡剂和其他助剂一起加入到反应釜里,聚合后得到含有发泡剂的树脂颗粒,再经洗涤、离心分离及干燥,最后制备可发性聚苯乙烯珠粒产品；在这个工序基础上对聚合工段进行物料的衡算、热量的衡算、设备选型的具体计算，绘制得到带控制点流程图、平面布置图和配管图，并编排了设计说明书及计算书。 关键词：可发性聚苯乙烯；物料衡算; 工艺设计;悬浮聚合 Abstract PAGE 8 Abstract Expandable Polystyrene, referred to as EPS. commonly known as the Department of polystyrene and styrene copolymer is a resin with the physical blowing agent and other additives mixture. Expandable Polystyrene with excellent durable insulation, unique buffer shock resistance, aging resistance and waterproof, and therefore has been widely used in many fields. The design for the annual production capacity of 800,000 tons can be made of polystyrene polymerization process design section, the reaction mechanism is free radical polymerization, suspension polymerization process used to styrene as monomer, water suspension medium done using one-step production of low-temperature suspension polymerization process. This method is a styrene monomer, initiator, dispersing agent, water, blowing agent and other auxiliaries to join reactor, the polymer containing a foaming agent, after the resin particles by washing, centrifugal separation and drying, the system may be made of polystyrene beads products; in this section based on the polymer material balance, heat balance, equipment selection, the mapping of control points with the flow chart, diagram and layout of piping plans and the preparation of the design specification and calculation of the book. Key Words：Expandable PolyStyrene；Craft calculation；Technological design ;Suspension Technique 目录 目录 目录 TOC \o 1-4 \h \z \u HYPERLINK \l _Toc 前言 PAGEREF _Toc \h 7 HYPERLINK \l _Toc 第一章 绪论 PAGEREF _Toc \h 8 HYPERLINK \l _Toc 1.1设计依据、指导思想 PAGEREF _Toc \h 8 HYPERLINK \l _Toc 1.1.1设计依据 PAGEREF _Toc \h