垫板的冷冲模设计otsc2cov.doc

PAGE 湘潭职业技术学院 工学院 课程设计说明书 课题: 垫板的冷冲模设计 专 业 模具设计与制造 班 级 09301班 姓 名 谢金湖 指导老师 刘中华 完成日期: 2010 年 12 月 目录 第一章 工艺分析及方案的确定··················3 1.1零件的分析·········································3 1.2零件排样的确定····································3 1.3材料利用率的计算·································4 1.4冲裁力的计算·······································4 1.5工作零件刃口尺寸计算····························6 1.6冲裁工艺方案的确定·······························7 第二章 模具总体设计·······························8 2.1模具类型的选择·····································8 2.2定位方式的选择·····································8 2.3卸料、废料出料的方式的选择·····················8 2.4导向方式的选择·····································8 第三章 主要零部件设计·····························8 3.1凸模设计··············································8 3.1.1 凸模长度的计算······································8 3.1.2凸模的结构············································9 3.2凹模的设计············································10 3.2.1 凸、凹模的材料选择···································10 3.2.2 凹模的类型和结构形式·································10 3.2.3 凹模外形尺寸的确定····································10 第四章 冲模结构零部件设计··························11 4.1导向零件的设计·········································11 4.1.1导柱与导套的选用·······································11 4.2 卸料装置的设计··································11 4.2.1 卸料板的设计与选用····································11 4.3模架及其他零部件的设计······························12 4.3.1 上、下模座的选用······································12 4.3.2 凸模固定板、垫板、螺钉和销钉的选用·················12 参考文献·····················································14 第一章 工艺分析及方案的确定 1.1零件分析 零件的效果图如下图所示。零件结构相对简单，根据零件的精度要求用侧刃进行定位。由于制件尺寸较薄，可采用刚性卸料装置和下出料方式，同时为提高零件的加工效率，可以在压力机的一次冲压行程中，在几个不同的工位上同时完成多道工序的冲裁，即侧刃、冲孔、落料同时进行，本次设计就是采用这种设计。即采用级进模冲压。零件图如下： 1.2零件排样的确定 根据零件的形状大小，由于是级进模冲压，所以排样图如下： 1.3材料利用率的计算 结合零件的排样图可得材料的利用率为： 由 得： =nA/lw×100% =2108×560/(1500×1000) ×100% =78.7% 1.4冲裁力的计算 1）冲裁力、推件力的计算 由公式F=KLtT