philips 齿轮模具标准.docVIP

REPORT CONFIDENTIAL PHR-08K-503-409 Philips Competence Centre Plastics B.V. Product Process Development High Precision Injection Moulding DESIGN RULES page. PAGE 40 finalised febr. 2000 author: K. Lindenhovius Table of Contents 1. Introduction 3 2. Background 2.1 Introduction 2.2 Attainable tolerances and causes inaccuracies 2.3 Influences on precision 5 3. Hewlett-Packard 3.1 Way of working 3.2 HP process system 3.3 Co-operation with Philips 9 4. Rogue 4.1 Specifications 4.2 Development general 4.3 Tolerance analysis 4.4 Product Design 4.5 Mould Design 4.6 Material 4.7 Process Design 4.8 Design rules Rogue 15 5. Carnegie 5.1 Specifications 5.2 Development Carnegie general 5.3 Tolerance analysis 5.4 Product Design 5.5 Mould Design 5.6 Material 5.7 Process Design 5.8 Design rules Carnegie 27 6. Design rules 6.1 Process 39 6.2 Material 6.3 Mould 6.4 Product 7. Case study 7.1 Specifications 7.2 Product analysis 7.3 Development 7.4 Next generation 47 8. Literature 61 Appendices Appendix A Statistic Process Control (in Dutch) Appendix B Injection moulding and tolerances (in Dutch) Appendix C1 Product documentation Rogue Appendix C2 Tolerance analysis Rogue Appendix D Attainable tolerances Appendix E1 Product documentation Carnegie Appendix E2 Tolerance Analysis Carnegie 1. Introduction This project has been set up to fasten down the knowledge within the CCP about high precision injection moulding in relation to the Hewlett-Packard (HP) carriages. Two carriages for HP are developed for high precision injection moulding in co-operation with Philips Competence Centre Plastics. “Rogue” was a test case to develop a precision technology by injection moulding, fit for high precision in high volumes. In this case tolerances had to be attained, not by adjusting in the assembly line but by injection moulding. The results were the base for the development of the manufacturing process (part design, mould manufacturing, injection moulding process) for the “Carnegie” carri