吊管机工作装置的性能和机群的优化配置研究-机械工程专业论文.docxVIP

河北工业大学硕士学位论文 河北工业大学硕士学位论文 吊管机工作装置的性能和机群的优化配置研究 吊管机工作装置的性能和机群的优化配置研究 吊管机工作装置的性能和机群的优化配置研究 摘 要 履带式吊管机是大口径长距离输送管道施工的专用设备，它能适应恶劣的工作环 境，起重量较大，工作效率高。在我国大中型天然气和石油管线的建设中，吊管机发 挥着巨大的作用。但是，国内现有的吊管机创新较少，缺乏可靠的理论设计计算，影 响了产品的整机性能。 以某公司设计和生产的 DGY40 型高驱动履带式吊管机作为课题的研究对象。该吊 管机主要由底盘动力系统、液压系统、起升系统、变幅系统和配重系统等组成，利用 UG 软件建立了吊管机的三维实体模型。 利用仿真软件 ADAMS 建立了吊管机的虚拟样机模型，对配重系统进行了仿真分析， 并对施工过程中整机稳定性进行了研究；对配重四连杆机构进行了优化设计，使液压 缸受力的最大值达到最小；利用 ADAMS/View 的二次开发工具对配重装置优化设计平 台进行了开发；使用 Patran/Nastran 建立了吊管机吊臂的有限元分析模型，对吊臂 进行了典型工况下的结构有限元分析；采用编程软件 Visual Basic 对吊管机施工过 程中的机群优化配置进行了可视化编程，以充分发挥机群协同作业的能力，降低施工 成本，提高施工效率。 关键词：吊管机，虚拟样机模型，仿真分析，优化设计，二次开发，有限元分析，优 化配置 i PAGE PAGE iv iii iii RESEARCH ON PERFORMANCE OF PIPELAYER WORKING DEVICE AND OPTIMIZATION OF FLEET ABSTRACT Crawler pipelayer is a construction equipment for large-caliber and long-distance pipeline, which can adapt to the harsher working environment, larger the weight, higher work efficiency. In the large and medium-sized natural gas and oil pipeline construction of China, Pipelayer play a huge role. However, the existing domestic Pipelayer have less innovation, and lack of reliable theoretical design calculations, which affecting the performance of the whole of the product. DGY40 type-driven crawler pipelayer which a company designed and producted as the object of research projects. The pipelayer by the chassis dynamics system, hydraulic system, lifting system, luffing system, and the weight system composed of. Use UG software to create three-dimensional solid model of pipelayer. Using simulation software ADAMS to create the virtual prototype model of Pipelayer, simulate and analyze on the weight system, and study the machine stability in construction process; four-bar linkage of weight has been optimized design so that the hydraulic cylinder maximum force to a minimum; using the secondary development tools of ADAMS / View to develop the optimal platform of weight equipment; using Patran / Nastran to establish the finite element analysis model of the