Establishing a Win-Win Partnership -AIAG to Support China ...-精选.pptVIP

Quality Operating System Ford Supplier Learning Center 福特和供应商学习中心 QOS 质量操作体系 Planning for Manufacturing Process Capability: Quality Procedures, QS-9000/TS 16949, QOS FMEAs/Control Plans Employee Readiness/Training Review PPAP and Run at Rate Reviews Manage the Change Demonstration of Manufacturing Process Capability: Sub-supplier Quality Management Control of Incoming Quality Control Plans/Operator Instructions Process Variability Monitoring Gage Calibration and Use Part I.D., Nonconforming Parts, Packaging, Shipping Testing, Engineering Specifications Preventive Maintenance (PM)/Housekeeping Manufacturing Flow, Lean Manufacturing Metrics Problem-Solving, Corrective Actions FORD Requirement on Suppliers 福特汽车公司对供应商的要求 * Must improve Qualirty: 必须改善质量 Meet ISO/TS 16949:2000 and get certification by必须符合ISO/TS 16949:2000的标准并获得证书 Ford: Dec 14, 2006 General Motors: Dec. 14, 2006 Daimler-Chrysler: July 1, 2004 Renault: July 1, 2006; Peugeot-Lounge July 1, 2004 TRW: July 1, 2006 Visteon: July 1, 2005 QS-9000 expires QS-9000有效期 QS-9000 expires at midnight December 14, 2006. QS-9000有效期至2006年12月14日子夜. Suppliers need to transition from QS to TS ? 6 months left! 供应商需要由QS转为TS, 还剩6个月. * ISO/TS 16949:2000 includeISO/TS 16949 包括 All the common requirements 所有共性的要求 The particular requirements for automotive industry; 汽车工业的特殊要求 Core tools: FMEA, MSA, APQP, PPAP, SPC, … 核心工具: FMEA, MSA, APQP, PPAP, SPC, … Customer specific requirements 客户的特殊要求 Special requirements for the parts (dimension, etc.); 零部件的特殊要求(尺寸等) The requirements of product delivery; 产品交货的要求 The habitual methods of the OEMs; OEM的习惯性方法 General procedure requirements; 一般程序要求 Requirements of particular process (e.g. heat treatment) 特殊程序要求(例如热处理) * Bottom Line 底线 Sustained improvement at the…OEM manufacturing and assembly centers: 在OEM制造及组装中心实现可持续的改进 Warranty reduction 减少保修费用 Elimination of supplier disruptions 消除供应商供应中断的因素 Significant improv