机床滑动导轨副加速磨损退化试验建模与分析.PDF

第41卷 第4期 北 京 工 业 大 学 学 报 Vol.41 No.4 2015年 4月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Apr. 2015 机床滑动导轨副加速磨损退化试验建模与分析 王 民,范晓慧,胡建忠,昝 涛 (北京工业大学 先进制造技术北京市重点实验室,北京 100124) 摘 要:为了分析机床滑动导轨副加速退化试验中的磨损机理,建立了滑动导轨副在实际工况下的受力变形模型 并计算得到导轨接触面间的接触力. 设计了加速磨损退化试验,并基于Archard模型建立了机床滑动导轨副实际 工况下磨损计算模型,主要建立了床身导轨接触面磨损模型. 基于理论模型,采用加大滑动导轨负载力水平的方 法,对加速磨损退化试验中的滑动导轨床身导轨接触面的磨损量和磨损曲线进行预测. 结果表明:该模型可较好地 指导实际的加速磨损退化试验参数设计和根据高负载下试验获得的床身导轨磨损量预测工作负载下的磨损. 关键词:Archard模型;接触变形;磨损;滑动导轨;加速磨损退化试验 中图分类号:TH117 文献标志码:A 文章编号:0254-0037(2015)04-0501-06 doi:10.11936/ bjutxb2014030045 Modeling and Analysis of Accelerated Wear Degradation Test of Machine Tool Slide-guideway WANG Min,FAN Xiao-hui,HUJian-zhong,ZAN Tao (Beijing Key Lab of Advanced Manufacturing Technology,Beijing University of Technology,Beijing 100124,China) Abstract:To analyze the wear mechanism of the slide-guideway,the deformation model is established under actual machining condition and the reaction pressure of slide-guideway contact surfaces can be calculated by this model. This research designs a scientific and rational accelerated degradation wear test. Thewear model of slide-guideway isbuilt by using Archard equation. Thewear of guideway contact faces is the mainreasonfor the accuracy degradation of slide-guideway,thispaper mainly establishesthe guideway contact surfaceswear model. Based on the established analysismodel,thewear curve of slide- guideway intheacceleratedweardegradationtestispredictedundertheincreasingcuttingforces. Results show that this model can better guide the parametric design of actual accelerated wear degradation test and can predict the wear of bed rail underworking accor