9JS180变速器介绍.ppt

Fast Gear 9JS180 Service Training Course Outline Product Identification Product Identification Nomenclature Serial Number Tag Shift Bar Housing - Identification Nomenclature Product Identification Serial Number Tag Shift Bar Housing - Position Theory of Operation Theory Of Operation Internal Identification Power flow Shift System Overview Internal Components Mainbox Theory of Operation Power Flow Reverse Gear Power Flow LO Gear Power Flow 1st Gear Power Flow 2nd Gear Power Flow 3rd Gear Power Flow 4th Gear Power Flow 5th Gear Power Flow 6th Gear Power Flow 7th Gear Power Flow 8th Gear Shift System Components Shift Knob and Remote Shift Control Air Filter Regulator Air Hoses Range Shuttle Valve Range Cylinder Shift System Overview Theory of Operation Shift System Range Cylinder - LO Range Shift System Range Cylinder- HI Range Fast Gear 9JS180 Series Transmission Preventative Maintenance Lubrication Types Maintenance Temperature Lubrication Mid EP Gear Oil GL5 85W-90 100,000 Km 62,000 mile Lube Change Interval Never Mix Oils Temperatures up to 1210C (2500F) Lubrication Check Transmission oil level at every engine oil change interval Listen for air leaks and repair if found Ensure vehicles air dryer is functioning properly Service vehicles air compressor as required to prevent oil from entering vehicle air system Lubricate clutch release pedal shaft bushings at every chassis lubrication interval Ensure proper clutch adjustment Inspect driveshaft for loose or worn U-Joints Lubrication Maintenance Lubrication Lubrication Fast Gear 9JS180 Series Transmission Troubleshooting and Service Troubleshooting Service Information Troubleshooting Service Information Fast Gear 9JS180 Series Transmission Overhaul Timing - Front Box Timing - Auxiliary Section Tools Hands On Session Timing - Front Box Marking main drive gear teeth : Mark any two adjacent teeth on the main drive gear. Mark the two adjacent teeth located directly opposite the first set marked on the