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September 21, 2009 PAGE 97 GM1927
General Motors Corporation
Global
Global
Supplier Quality
Manual
Worldwide Purchasing
Global Purchasing and Supply Chain
Preface
This Reference Manual represents the collaborative efforts of multiple GM worldwide teams engaged to develop a GM Common process manual that includes APQP, Launch, and Current Quality. Prior to this, multiple documents existed to define a Supplier Quality process from APQP through Current Quality.
APQP
The APQP portion of this manual defines GM’s common global product quality planning requirements that are necessary to develop and implement an APQP process for a product or service. It is intended as a standard to provide the Supplier Quality Engineer, and the supplier, a common format from which to proceed with all steps of APQP.
Launch
The Launch portion of this manual defines standardized processes that support specific supplier launch readiness activities and APQP deliverables. These globally approved activities are designed to assist in the assessment of launch readiness of all suppliers and ensure execution of flawless launches.
Current
The Current portion of this manual defines the standardized work around common processes used globally to protect our manufacturing/assembly plants and to drive systemic improvement to the supply base.
Approved by:
Global Supplier Quality Directors
Table of Contents
Preface II
Table of Contents III
Manual Content Explanation .V
Section 1 – Global APQP
Customer Monitored/Supplier Monitored Matrix 2
Global APQP RASIC 3
Document Usage Guidelines 5
APQP Task Definitions
Task 1: Commodity Key Stakeholders Meeting 6
Task 2: Technical Reviews 7
Task 3: Sourcing Eligibility 8
Task 4: Supplier Gate Reviews 10
Task 5: Timing Charts/Open Issues 12
Task 6: Quality Systems Basics 13
Task 7: Flow Chart 14
Task 8: DFMEA 15
Task 9: Design Reviews 17
Task 10: Tool Equipment Reviews 18
Task 11: Gage Development Approval 19
Task 12: PFMEA 20
Task 13: Control Pla
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