盾构掘进机刀盘力学性能及刀具磨损性能传感器的研制-固体力学专业论文.docxVIP

摘要 盾构掘进机是国家基础设施建设、资源开发和国防建设急需的日型重载设 备，随着我国经济建设与城市建设的快速发展，对盾构掘进机的年需求量已接近 百台。目前，我国在盾构掘进机设计、安装与施工等技术领域已经初步形成产业 规模，但在关键核心技术方面还主要被德国、日本等少数跨国公司所垄断。因此， t‘ 实现核心技术源头创新具有重要意义，体现了我国装备制造业的发展需求和国家 目标。 啕 随着盾构掘进机技术水呼不断提升，刀盘刀具系统磨损检测巳成为国外盾构 掘进机生产商竞相开发的核心技术。我国在刀盘到刀具系统磨损情况实时监测技 术方面还尚未开展工作，未能掌握这类专有核心技术。目前有关刀盘刀具磨损情 况实时监测技术已成为制约装备安全高效运行的瓶颈问题，开展相关技术研究是 盾构机安全施工的重大需求和发展趋势。 本文针对盾构掘进机安全商效运行的意大技术需求，通过多学科领域新技术 的交叉与集成，对电阻应变片与超声波技术做了系统的研究，利用电阳栅和超声 波传感器，研制开发tB实现刀盘刀具磨损测量实时监控的传感器，并开发出集运 行状态监测、安全分析与预警决策与一体的软硬件系统。 这…工作将为盾构掘进机商效安全运行奠定技术基础，提高我国在盾构掘进 机制造中的自主研发能力与市场竞争力，具有意要经济效益与社会意义。 ‘，t AW丛 ‘，t AW 丛‘ ABSTRACT 、.‘. 也. .. Shield tunnelling machine is a kind of1arge overloading 叫uipment 伽at is extremely needed in the construction of the base installation ，the exploitation of the resources and the construction of the national defence.As the development of our ωunt巧也e total numb町 of demand about the shield tunnel1ing machine has almost increased to 100 P町 ye町.Recently，如China，the industrial scale hωbeen fonned in some fields including design and instal1ation of the Shield tunnelling machine，but the ωre technologys are sti11 monopoliz创 by some companies in German and Japan.lt is V町y important for us to grasp and improve the ωre technolo即s. As the development of the shield technology，the detection technology about abrasion of the smeld cu忱er system，wh?ch ?s the most impo此ant part in the application of the shield tunnell?ng machine has became the core technology ，but unti11 now we have done nothing in this field. The res町ch in this part is very important for the safety of 仕le shield tunnelling machine. In this context，this pap町 developed a s臼lsor that can detected the abrasion of the shield ω仕町 syst田n by using resistive gate and ultrasonic sensor，and developed a so位明rare and hardware system which including condition monitoring ，safety analysis and early warning decision. ηlís res町ch is a basis for the safety operation of the shield tunnelling machine and will improve the ability of independent development and m