浇注系统设计-(精选·公开·课件).ppt

矩形邊緣澆口設計 Rectangular Edge Gate Design L = 0.5 ~ 0.75 mm W = 澆口寬度 ( mm ) gate width in mm A = 型腔表面積 ( mm2 ) surface area of cavity in mm2 n = 材料常數 material constant 0.6 for PE, PS 0.7 for POM, PC, PP 0.8 for CA, PMMA, PA 0.9 for PVC h = n t h = 澆口厚度( gate thick. in mm ) t = 零件壁厚( wall thick. in mm ) W t L h 扇形澆口設計 Fan Gate Design L= 1.3mm W= w= 澆口寬度 [mm] gate width in mm A= 型腔表面積 [ mm2 ] surface area of cavity in mm2 n= 材料常數[ material constant ] 0.6 for PE, PS 0.7 for POM, PC, PP 0.8 for CA, PMMA, PA 0.9 for PVC 澆口厚度[ gate thick. in mm] t= 零件壁厚[ wall thick. in mm ] h1 = n t h2 = wh1/D 重疊式澆口設計 Overlap Gate Design W= w= 澆口寬度 [mm] gate width in mm A= 型腔表面積 [ mm2 ] surface area of cavity in mm2 n= 材料常數[ material constant ] 0.6 for PE, PS 0.7 for POM, PC, PP 0.8 for CA, PMMA, PA 0.9 for PVC 澆口厚度[ gate thick. in mm] = nt 澆口長度[ land length in mm ] t= 零件壁厚[ wall thick. in mm ] L1 = 0.5~0.75 L2 = h+( w/2 ) 冷氣通風飾罩-原始設計 Air-conditioner Grille - Original 18 gates pressure: 76 MPa 冷氣通風飾罩-修正設計 Air-conditioner Grille - Revised 8 gates pressure: 75 MPa 分析結果比較表 Comparison of Analysis Results 十二澆口設計 12 Gate Design 原始設計 Original Design 電子零件置物箱 材料 Material：ABS 四澆口設計 4 Gate Design 修正設計 Revised Design 電子零件置物箱 材料 Material：ABS 電子零件置物箱四澆口 和十二澆口設計比較表 如何快速平衡眾多模穴之流道 How to Balance Flow In A Multi-cavity Mold 首先調整一排支流道內之次支流道尺寸，使此支流道內之各模穴可平衡充填。 First, adjust runner size in one branch to make flow balanced in this branch. 再調整各支流道前段之尺寸，使各支流道可平衡充填。 Then, adjust the first section’s runner size in each branch to make flow balanced in all branches. 一排支流道之不平衡充填 Unbalanced Flow In A Branch 一排支流道平衡後之充填 Balanced Flow In A Branch 全模具(128模穴)之不平衡充填 Unbalanced Flow In A Mold 全模具(128模穴)平衡後之充填 Balanced Flow In A Mold The melt fills the inside cavities before filling the outside cavities. The runner system shows that warmer, lo