基于标准阴极特性的面齿轮阴极设计方法-精密成形工程.PDF

精 密 成 形 工 程 第 10 卷 第 4 期 114 JOURNAL OF NETSHAPE FORMING ENGINEERING 2018 年 7 月 基于标准阴极特性的面齿轮阴极设计方法 周源，白瑀，曹岩，乔虎，黄亮 （西安工业大学 机电工程学院，西安 710021） 摘要： 目的 解决电解加工过程中，简单曲面阴极设计方法不能保证面齿轮加工精度的问题。方法 利用标 准阴极进行正交试验，得出钢制面齿轮的最优电解工艺参数。利用该工艺参数对阴极重新设计，加工试件， 根据试件的测量结果对原始阴极进行修形，得出最终阴极形状。结果 通过对正交试验数据进行处理，得出 钢制面齿轮的最优电解工艺参数为K=20, U=10 V, v=0.6 mm/min ；根据试件的误差测量结果，推导出最优修 形数为0.4602。结论 此阴极设计方法所设计的阴极能保证面齿轮的加工精度，而且能够加工出IT7 级精度 制件，同时为复杂型面的高精度电解加工方案提供了一种可行的阴极设计方法。 关键词：面齿轮；阴极设计；电解加工；正交试验 DOI ：10.3969/j.issn.1674-6457.2018.04.018 中图分类号：TH132 文献标识码：A 文章编号：1674-6457(2018)04-0114-07 Design Method of Face Gear Cathode Based on Standard Cathode Characteristics ZHOU Yuan, BAI Yu, CAO Yan, QIAO Hu, HUANG Liang (College of Electromechanical Engineering, Xian Technological University, Xian 710021, China) ABSTRACT: The paper aims to solve problem that simple surface cathode design method can not guarantee the machining pre- cision in the process of ECM. A orthogonal test was carried out with standard cathode to obtain the optimal electrolysis process parameters of steel face gears. Then, those parameters were used to redesign the cathode. Finally, the original cathode was mod- ified by measurement results of the specimen to obtain final cathode shape. The optimal electrolysis process parameters obtained for the steel face gear are K=20, U=10 V, v=0.6 mm/min. The optimal shape correction value derived according to the result of error measurement of samples was 0.4602. The cathode design could guarantee the process thickness of the face gear and can process parts with IT7 grade precision. Also, it presents a feasible cathode design method for high precision electrolytic ma- chining of complex face