钢件喷水淬火冷却过程的有限元建模及温度场预测-材料加工工程专业论文.docxVIP

太原理工大学硕士研究生学位论文基础上，进行了有限元模拟计算。模拟计算结果与实测结果吻合较好， 太原理工大学硕士研究生学位论文 基础上，进行了有限元模拟计算。模拟计算结果与实测结果吻合较好， 验证了数值模拟的正确性，从而为实际生产制定合理的车轮淬火工艺提 供了依据。 最后，在不同钢件喷水淬火过程试验结果和模拟计算结果的基础 上，总结了淬火工艺参数与喷水量、钢件冷却速度以及热流密度之间的 关系，并利用最小二乘法对关系式进行了数值求解，实现了对淬火工艺 参数的控制。利用该关系式，再结合钢件材料的CCT曲线，用有限元 模拟的方法计算试样各点的冷却速度，可以预测试样内各点的显微组织 以及内应力的变化情况，为淬火工艺设计和性能预测提供科学依据。 本课题的研究将现有的试验结果和理论分析归纳起来，概括到了理 论高度，架起了一道直接联系淬火工艺与钢件喷水淬火过程各场量瞬态 变化的桥梁，这对于生产工艺的最佳控制和节约能源具有重要意义，有 一定的工程应用参考价值。 关键词：喷水冷却，热流密度，温度场，有限元，数值模拟 太原理：1。火学硕士研究生学位论文FEM 太原理：1。火学硕士研究生学位论文 FEM MODEL OF WATER．SPRINKLED COOLING AND PREDICTION OF TEMPERAURE FIELD FOR STEEL PART ABSTRACT The computer simulation of quenching process can realize the controlling and prediction of quenching properties，and has attracted more and more attentions．According to the basic theory of heat transfer，with talking the steel workpiece quenched by high press water sprinkled cooling as the research object，this thesis studies particularly the relationship with quenching progress parameter and temperature field，microstmcture field， and internal stress field by using FEM and experiment examination First，in order to obtain the relationship between the cooling parameter and the cooling rate of the workpiece，the temperature field of a 4．5 steel disk is measured and simulated under the natural cooling and the water—sprinkled cooling．The curve of temperature VS time is measured by thermocouple and infrared ray at the two cooling conditions．The simulation is operated by the 111 太原理工大学硕士研究生学1_i)=论文inverse 太原理工大学硕士研究生学1_i)=论文 inverse heat transfer method and FEM software to attain the relation between the Heat Flux and the temperature on the surface of the workpiece Functions between Heat Flux and the external temperature are found by regressing these simulated data，which can be used to calculate HF in reverse， and further more to simulate the quenching process by FEM，the temperature field and the cooling rate field can be obtained． Secondly，by analyzing the heat transferring of quenching codling pro