造纸涂布最新技.ppt

Metering Size Press Coaters 计量式施胶涂布 Speedsizer: Principle arrangement and components Applicator Metering element Return flow Rest film (10 - 40 %) Web tension 50 - 500 N/m Airturn Applicator roll ? 800 - 1600 mm FL Roll nip 15 - 45 mm Line load (N/m) Roll cover (P J), 15 - 20 mm Premetered film 5-50 ml/m2 (= 100 %) FL * | Pr?sentation | * * | Pr?sentation | * SpeedSizer AT web run * | Pr?sentation | * 施胶棒计量 施胶棒转动 ? 液压马达 ? 施胶棒从两边转动 ? 施胶棒与施胶辊转动方向相反 ? 转动速度 - 50 - 100 rpm 表面施胶 - 150 - 200 rpm 涂涂料 用于涂布和表面施胶的施胶棒 - 平滑的施胶棒直径12-35mm - 带槽的施胶棒直径9.83-15mm and 16-25mm 膜施胶工作原理： 1 预计量施胶辊表面的湿膜量 2 将湿膜传递到纸幅上 3 不固定的膜层分离 4 固定的膜层的水准测量 膜在施胶辊上的传递 带槽的施胶棒：施胶量测量 表面施胶（沟纹棒） ? 施胶量每面0.5-4 g/m2 ? 固含量3-15 % 涂料（光滑棒） ? 涂布量范围 2 - 12 g/ m2/side ? 固含量 40 - 68 % ? 车速 200 – 2000 m/min 膜传递涂布，难达到高涂布量 MSP coater advantages 计量式施胶涂布 free of blade lines没有刮刀条痕 rugged/excellent for base coats or LWC适合于底涂 can run at speeds over 2000 m/min运转车速可以超过2000m/min can coat two sides simultaneously同时两面涂布 low capital cost成本低 Rod coater disadvantages CD profile can be difficult CD向的横幅控制比较难 coat weight control limited sensitive to coating vis. 涂布量控制较难，对涂料粘度比较敏感 Operational issues applicator roll condition critical to good surface quality 上料辊的工作状况对纸张表面质量有很大影响 Metering Size Press Coater计量式施胶涂布 Metering Size Press Coater计量式施胶涂布 Metering Size Press Coater 计量式施胶涂布 Metering Size Press Coater计量式施胶涂布 MSP容易导致的问题 运行性问题： ? 淀粉在计量棒分离 ? 不可控制的纸幅从施胶辊分离 ? 在压区出口处纸幅转移 计量棒上散开的薄雾： ? 计量棒压力高易产生薄雾 ? 辊壳硬更容易产生薄雾 ? 增加计量棒的转速可减少薄雾 ? 计量棒喷蒸汽可减少薄雾 ? 计量棒运转中保持清洁，不容易产生薄雾 he short dwell coated surface is actually rougher at the scale of fibers and fiber lumps (25-250 mm scale), but also that the short dwell produces a smoother surface at essentially longer wavelengths (1 mm) * This term refers to random streaks of higher or lower coat weight (5-30 mm wide and 10 cm to several meters long), which were found as quality defects on most high-speed machines (over approximately 1 100 m/m